Abstract: Methods and apparatus for manufacturing articles, such as gutter covers, from a flat feedstock are provided herein. In some embodiments, an apparatus for fabricating articles having apertures from a flat feedstock may include an uncoiler to supply a flat feedstock in roll form; a first flying press configured to receive the feedstock, wherein the first flying press houses a tool and die to form one or more apertures in the feedstock; a roll former configured to pull the feedstock from the uncoiler and through the flying press, the roll former comprising a plurality of rollers to create a desired profile along the width of the feedstock; and a flying shear to cut the feedstock to a desired length.

Abstract: Methods and apparatus for fabricating articles having apertures from a flat feedstock, such as gutter covers, are provided herein. In some embodiments, an apparatus for fabricating articles having apertures from a flat feedstock includes an uncoiler for receiving and metering out a desired quantity of a flat feedstock in roll form; a feeder/straightener for receiving the feedstock from the uncoiler; a first press for receiving the feedstock from the feeder/straightener, the first press housing a tool and die that forms one or more apertures in the feedstock; a second press for receiving the feedstock from the first press, the second press housing a tool and die that cuts the feedstock into a finished length; and a roll former for receiving the feedstock from the second press, the roll former comprising a plurality of rollers that create a desired profile along the width of the feedstock.