Abstract: An industrial system and a method including using a processor, estimating a reliability of a component of an industrial system using a prognostic model program, using the processor, updating weighting vector parameters of the prognostic model program based on collected data and a previous reliability estimate using machine learning, and using the processor, selectively generating a warning based on comparison of the reliability with a threshold and/or deviation of weighting vector parameters.

Abstract: An industrial data broker system receives contextualized industrial data from one or more industrial devices that support data modeling at the device level. The received industrial data is augmented with contextualization metadata that defines correlations between the data relevant to an analytical objective, and labels specifying analytic topics to which each data item is relevant. The broker system allows external systems, such as analytic systems, to subscribe to topics of interest, and streams a subset of contextualized device data relevant to the topic of interest to the external system for analysis.

Abstract: A system is configured to receive a first selection of a first object corresponding to a first portion of computer code that defines a first operation of a first industrial automation device from a library, receive a second selection of a second object corresponding to a second portion of computer code that defines a second operation of a second industrial automation device from the library, and generate an industrial automation project code file. Generating the industrial automation project code file includes modifying the first portion of computer code to enable the first industrial automation device to operate in conjunction with the second industrial automation device, modifying the second portion of computer code to enable the second industrial automation device to operate in conjunction with the first industrial automation device, and combining the modified first portion of computer code and the modified second portion of computer code.

Abstract: Thermal monitoring and analysis of conditions in a power electronic system include sensing of thermal parameters of interest, such as temperature and humidity in an enclosure housing power electronic components. The components are cooled by a liquid coolant flow from a chiller through chiller plates associated with the power electronic components. Air is circulated through the enclosure for heat rejection from the chiller plates. Based on the sensed parameters, factors such as relative humidity and dew point of the cooling air may be computed and evaluated to determine the potential for condensation. Alarms, notices, or recommendations may be output for regulation of the chiller to avoid condensation. The system may also provide for evaluation of installation errors, and degradation of performance over time.

Abstract: An industrial simulation system exchanges data between a virtualized industrial system and an industrial controller at high frequencies and accuracies without the need for additional network emulation hardware. Rather than timing the sending of emulated device data packets from the simulation to the industrial controller using an operating system clock, the simulation system uses the arrival event of a data packet received from the industrial controller as the clock signal that drives the sending of data packets from the virtual system to the controller. Using the arrival time of data packets from the industrial controller as the clock signal rather than the system clock of the operating system can yield high accuracy, low jitter data exchanges during simulation.

Abstract: An industrial integrated development environment (IDE) provides a development framework for designing, programming, and configuring multiple aspects of an industrial automation system using a common design environment and data model. Projects creating using embodiments of the IDE system can be built on an object-based model rather than, or in addition to, a tag-based architecture. To this end, the IDE system can support the use of automation objects that serve as building blocks for this object-based development structure. These automation objects represent corresponding physical industrial assets and have associated programmatic attributes relating to those assets, including data logging and device configuration parameters. Functional relationships between automation objects can be defined to yield object hierarchies, and object attributes can be propagated across objects up and down the hierarchy.

Abstract: An industrial integrated development environment (IDE) supports a virtual design environment that allows an automation system designer to perform project development via interaction with a virtual reality presentation of the plant facility. The industrial design environment can generate system project data for an automation project—including but not limited to device selections, industrial control programming, device configurations, visualizations, engineering drawings, etc. —based on the developer's manual interactions with the virtual reality presentation. These interactions can include, for example, placing and moving machines or other industrial assets within the virtualized environment, defining trajectories of motion devices or robots using manual gestures, or other such interactive input.

Abstract: A method for correlating data from sensors includes receiving sensor information from a plurality of sensors of an industrial operation. Sensor information from component sensors is used for functionality of a component of the industrial operation and sensor information from additional sensors monitor conditions of a portion of the industrial operation different from the component. The method includes deriving, using the sensor information, correlations between component sensors and additional sensors and deriving a baseline signature from the sensor information and the correlations. The baseline signature encompasses a range of normal operating conditions. The method includes identifying an abnormal operating condition based on a comparison between additional sensor information and the baseline signature. The sensor information is used differently for functionality of the component than for deriving the correlations and baseline signature and identifying the abnormal operating condition.

Abstract: A method may include receiving a command to move one or more armatures of a switching device from a first position that electrically couples a first contact to a second contact to a second position that electrically uncouples the first contact from the second contact. The method may also include selecting a current zero-crossing point along an electric waveform indicative of a change in current through the first contact and the second contact as a synchronization point, determining a predicted current zero-crossing point by adding a period measurement associated with a previously detected current zero-crossing point or a previously detected line-to-line crossing point in the electric waveform to the synchronization point, and transmitting a command to the switching device to move the armatures from the first position to the second position before or at the predicted current zero-crossing point.

Abstract: A non-transitory computer-readable medium includes instructions that, when executed by processing circuitry, are configured to cause the processing circuitry to receive sensory datasets associated with an industrial automation system from sensors, receive positioning data via an extended reality device associated with a user, determine a first virtual positioning of the user in a virtual coordinate system based on the positioning data, determine a second virtual positioning of an industrial automation system in the virtual coordinate system based on the sensory datasets, determine output representative data to be presented by the extended reality device based on the plurality of sensory datasets and in accordance to the first virtual positioning relative to the second virtual positioning, and instruct the extended reality device to present the output representative data.

Abstract: The invention relates to a switching device including a housing having a front housing and a rear housing. The rear housing includes a rear housing face, and a first sidewall, first end a second sidewall, and a second end wall projecting from the rear housing face to form at least one interior chamber. The sidewalls of the rear housing include a rear housing tab that projects away from the rear housing face. The switching device further includes a splitter plate support, comprising first and second support panels, located within the interior chamber. The first support panel further includes a support hook that extends from the outer panel face. The support hook has an aperture that engages the rear housing tab, in which the rear housing tab extends through the aperture of the support hook, forming a double-walled panel and reinforcing the housing.

Abstract: Synchronization of multiple vehicles in an independent cart system to reduce spacing and increase throughput designates one of the movers as a leader and at least one additional mover as a follower, defining a chain of vehicles. A motion command for the chain is provided to a controller for the leader, and the controller generates a motion profile. The controller passes this motion profile to a controller for each of the follower movers. If the follower is unable to maintain the motion profile for the leader, the controller for the follower generates a message to the controller for the leader indicating a modification to the motion profile is required. The controller for the leader modifies the motion profile and forwards the modified motion profile to controllers for each follower. If all movers are following the modified profile, the controller for the leader may return to the original motion profile.

Abstract: An independent cart system provides a track assembly having a first, second, and third portion with the first and second portions providing drive coils mounted along the length of the track and flanking the second portion devoid of drive coils, the second portion providing an energy transfer coil. A plurality of movers operative to travel along the track, and have a drive member and a pick-up coil mounted for electrical interaction with the energy transfer coil when a given mover is aligned with a given second track portion. The first and second track portions include current drive circuits providing current to respective drive coils to generate electromagnetic fields which engages mover drive members to propel each movers along the track and the second track portion includes an energy transfer circuit providing current to the energy transfer coil to transfer electrical energy through mutual inductance to pick-up coils of the movers.

Abstract: An industrial automation component may receive a first set of data associated with the industrial automation component, such that the industrial automation component is associated with a first industrial automation system. The industrial automation component may then receive a second set of data associated with one or more other industrial automation components, such that the one or more other industrial automation components are associated with one or more other industrial automation systems. The industrial automation component may then identify one or more similar patterns in the first set of data and the second set of data and adjust one or more operations of the industrial automation component based on the similar patterns.

Abstract: Systems, methods, and software disclosed herein relate to a common gateway platform system. In an implementation, program instructions direct a computing system to execute a common gateway platform environment comprising an adapter comprising an adapter name identification, a broker connected to the adapter, and an application connected to the adapter. The application also generates an action configured according to a common gateway platform protocol, transmit the action to the broker, and receive a reaction from the broker. The broker is configured to identify the adapter based on the adapter identifier and transmit the action to the adapter. The broker also receives the reaction from the adapter and transmit the reaction to the application. The adapter is configured to acquire the data from the industrial automation environment based on an adapter instruction in the action, generate the reaction comprising the acquired data, and transmit the reaction to the broker.

Abstract: An industrial integrated development environment (IDE) includes a training component that improves the IDE's automated design tools over time based on analysis of aggregated project data submitted by developers over time. The industrial IDE can apply analytics (e.g., artificial intelligence, machine learning, etc.) to project data submitted by developers across multiple industrial enterprises to identify commonly used control code, visualizations, device configurations, or control system architectures that are frequently used for a given industrial function, machine, or application. This learned information can be encoded in a training module, which can be leveraged by the IDE to generate programming, visualization, or configuration recommendations. The IDE can automatically add suitable control code, visualizations, or configuration data to new control projects being developed based on an inference of the developer's design goals and knowledge of how these goals have been implemented by other developers.

Abstract: An improved system and method for providing safety-rated operation of a motor and motor drive controlling operation of a load with stored potential energy includes a two-channel method of monitoring and retaining control of the load. A first safety channel is configured to control operation of a holding brake, which provides sufficient holding force to retain the stored potential energy in the load. A second safety channel is configured to independently enable and disable torque production from the motor drive controlling operation of the motor. When torque production from the motor drive is enabled, the motor drive and motor are able to provide sufficient torque to retain the stored potential energy in the load. Monitoring and subsequent control of each safety channel is provided to ensure that a single failure in either channel will not cause the unexpected release of the stored potential energy from the load.

Abstract: An industrial integrated development environment (IDE) comprises a development interface that affords a user a great deal of control over the editing tools, workspace canvases, and project information rendered at a given time. The industrial IDE system automatically filters the tools, panels, and information available for selection based on a current project development task, such that a focused subset of editing tools relevant to a current development task or context are made available for selection while other tools are hidden. The development interface also allows the user to selectively render or hide selected tools or information from among the relevant, filtered set of tools. This can reduce or eliminate unnecessary clutter and aid in quickly and easily locating and selecting a desired editing function. The IDE's development interface can also conform to a structured organization of workspace canvases and panels that facilitates intuitive workflow.

Abstract: Techniques to facilitate interactions with industrial devices in an industrial automation environment are disclosed herein. In at least one implementation, a realtime communication connection is established through a common gateway platform to an industrial controller. A realtime notification message is received comprising industrial data and display instructions encoded into a text string generated by the industrial controller, the display instructions comprising display properties for the industrial data that specify how to display the industrial data on a computing device. The text string is processed to generate and render a display of the industrial data for display on the computing device according to the display properties provided in the display instructions.

Abstract: A method includes sending a first safety instruction to a machine in response to, within an entry window of time, receiving an open alert that a movable barrier is in an open state, where the movable barrier is at an entry point of an enclosure protecting personnel from the machine, receiving tag information of a person from a reader at the movable barrier, and confirming that the tag information belongs to a person authorized to enter the enclosure. The method includes sending a second safety instruction to the machine in response to, within the entry window of time, receiving the open alert, and without receiving tag information or confirming that the tag information belongs to a person authorized to enter the enclosure. The first and second safety instructions are different and the first safety instruction is less restrictive than the second safety instruction in terms of actions to prevent injury.