Patents Assigned to Roctool
  • Patent number: 12011891
    Abstract: A method for manufacturing a quadrangular shell having five faces and non-developable trihedral connectors between the faces. Plies having continuous fibers are cut to cover the five faces of the shell outside of the trihedral connector zones. Four connector components consolidated in the shape of the trihedral connectors are obtained. Each of the components includes an integration zone between the plies. Plies are positioned and laid up. The four consolidated components are inserted in the trihedral connection zones by inserting the integration zones between two plies to form an assembly obtain a preform. The preform is placed in a tool and the consolidation of the stack of fibrous plies is performed by subjecting the assembly to a predetermined pressure/temperature cycle.
    Type: Grant
    Filed: December 21, 2020
    Date of Patent: June 18, 2024
    Assignee: ROCTOOL
    Inventor: José Feigenblum
  • Patent number: 11524470
    Abstract: A method for making a three-dimensional composite part with a thermoplastic matrix and continuous reinforcement. A pre-impregnated fibrous perform is obtained by three-dimensional knitting. The preform is placed on the punch or in the matrix of a tooling, defining between them a sealed closed cavity. The tooling is closed so as to apply a first pressure to the preform. The cavity is brought to the melting temperature of the polymer impregnating the preform by maintaining the first pressure. The cavity comprising the preform is cooled to a temperature suitable for demolding by maintaining the second pressure. The mold is opened and the part is demolded.
    Type: Grant
    Filed: July 23, 2018
    Date of Patent: December 13, 2022
    Assignee: ROCTOOL
    Inventor: José Feigenblum
  • Patent number: 11505488
    Abstract: A tooling for forming a sheet of glass includes a forming die made of electrically conductive material and a heating unit, distant from the forming die. The forming die includes a molding surface, a support to hold a sheet of glass away from and opposite the molding surface, and an induction circuit having an inductor extending in a cavity in the forming die. The heating unit includes a surface configured to produce thermal radiation opposite the molding surface, and an induction circuit having an inductor extending in a cavity of the heating unit. A connector connects the induction circuits to a high-frequency current generator.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: November 22, 2022
    Assignee: ROCTOOL
    Inventor: José Feigenblum
  • Patent number: 11390001
    Abstract: A device to thermoform a composite component and injection over-moulding a shape on one face of the composite component in a mould. The mould includes a paired shaping die and punch between them defining a closed cavity. The shaping die is mounted on a transfer device. The transfer device includes a loading/unloading station to load/unload a blank onto/from the shaping die, and an injection and mould-closure station to close the mould and to inject between the punch and the shaping die. The shaping die includes a network of inductors to heat its moulding surface and a cooling network to cool the moulding surface by a circulation of a fluid. The loading/unloading station includes a placement device to place a radiating element facing the moulding surface of the shaping die.
    Type: Grant
    Filed: October 18, 2017
    Date of Patent: July 19, 2022
    Assignee: ROCTOOL
    Inventor: José Feigenblum
  • Patent number: 11007730
    Abstract: A device to cure/consolidate a textile preform pre-impregnated with polymer. A matrix, without any heating or cooling means, includes a molding face that reproduces the shape of the textile preform and an assembly interface. A sealed bagging of the preform on the matrix. A vacuum pump to apply vacuum inside the sealed bag having the textile preform. A thermal unit includes an induction heater and a receiving interface that cooperates with the matrix assembly interface to position the matrix and to transfer heat between the matrix and the thermal unit.
    Type: Grant
    Filed: May 10, 2017
    Date of Patent: May 18, 2021
    Assignee: ROCTOOL
    Inventor: José Feigenblum
  • Patent number: 10773299
    Abstract: A method for die casting a metal alloy in a cavity, implementing a mold comprising an induction heater to heat the molding surfaces of the cavity. The cavity is filled with the metal alloy by injection and preheated to a nominal preheating temperature T1. The metal in the cavity is solidified. The mold is opened and the part is ejected therefrom. The molding surfaces of the cavity are heated by induction while the part is no longer in contact with said surfaces. The molding surfaces of the cavity are sprayed, the mold being opened, by a release agent. The mold is closed and the cavity is heated the temperature T1.
    Type: Grant
    Filed: April 26, 2017
    Date of Patent: September 15, 2020
    Assignee: ROCTOOL
    Inventor: José Feigenblum
  • Patent number: 10493740
    Abstract: A device for compacting and consolidating a textile preform comprising continuous fibers impregnated with thermoplastic polymer, and a method for obtaining a part using such a device. The device comprises a die, an induction heating device and a cooling device to cool the die. The die includes a form comprising a cavity that corresponds to the shape of the part, which form extends depth-wise between an entry plane and a bottom and is inserted into a frame. The induction heating device comprises two inductors extending in hollows of the form, each forming a winding in a plan, substantially parallel to the entry plane of the cavity, and located between the entry plane and the bottom of the form.
    Type: Grant
    Filed: April 2, 2012
    Date of Patent: December 3, 2019
    Assignee: ROCTOOL
    Inventors: José Feigenblum, Alexandre Guichard
  • Patent number: 10232530
    Abstract: The invention concerns a device for heating a surface by induction, in particular for molding or transforming a part made of thermoplastic or thermosetting composite material. The device comprises a body having at least one portion made of magnetic and heating conducting material wherein is provided a plurality of closed cavities proximate the surface to be heated, each cavity surrounding a field winding. The heat produced by induction on the walls of the cavity is transferred by conduction to the heating surface. The distance between the cavities and the position of said cavities relative to the heating surface are such that the heating is substantially uniform on said surface.
    Type: Grant
    Filed: October 18, 2011
    Date of Patent: March 19, 2019
    Assignee: ROCTOOL
    Inventors: Alexandre Guichard, José Feigenblum
  • Patent number: 10173379
    Abstract: A heating device to heat a molding face, particularly a large molding face. The heating device includes a metal sheet having a ferromagnetic layer, and a part formed into a shape that defines the molding face and a forming plane. A base of the heating device supports the metal sheet. An inductor of the heating device provides the induction heating of the metal sheet.
    Type: Grant
    Filed: April 13, 2015
    Date of Patent: January 8, 2019
    Assignee: ROCTOOL
    Inventors: José Feigenblum, Julien Fritsch
  • Patent number: 10052803
    Abstract: A mold having a first part with a carcass with a molding zone added thereto to provide a mechanical interface between the molding zone and the carcass. Inductors of the mold extend along a longitudinal direction in cavities between the mechanical interface and the molding zone. A cooling device of the mold extends at the mechanical interface between the molding zone and the carcass.
    Type: Grant
    Filed: December 21, 2015
    Date of Patent: August 21, 2018
    Assignee: ROCTOOL
    Inventors: Alexandre Guichard, Jose Feigenblum
  • Patent number: 9862132
    Abstract: A method and device for pre-heating a first molding surface of a mold with an open position and a closed position defining a closed cavity between the first pre-heated molding surface and a second molding surface. A core is inductively heated outside the mold by placing the core inside a coil having an AC current passing there through. The core is inserted between the molding surfaces of the mold in the open position. The first molding surface is preheated by transferring the heat between the core and the first molding surface. The core is then removed and the mold is closed.
    Type: Grant
    Filed: June 18, 2013
    Date of Patent: January 9, 2018
    Assignee: ROCTOOL
    Inventors: Jose Feigenblum, Alexandre Guichard
  • Patent number: 9579828
    Abstract: A mold with a self-contained heating device comprising a mold body, a connector and an adjustment coil. The mold body comprises comprising an induction heating or tooling circuit having a resistance R1 and an inductance L1. The tooling circuit comprises an inductor extending inside a closed cavity of the mold body. The connector connects the tooling circuit to a high-frequency current generator. The adjustment coil has a resistance R2 and an inductance L2 that does not induce current in the mold body. The adjustment coil is connected to the tooling circuit, between the tooling circuit and the connector.
    Type: Grant
    Filed: August 10, 2012
    Date of Patent: February 28, 2017
    Assignee: ROCTOOL
    Inventors: Alexandre Guichard, Jose Feigenblum
  • Patent number: 9248598
    Abstract: A mold having a first part with a carcass with a molding zone added thereto to provide a mechanical interface between the molding zone and the carcass. Inductors of the mold extend along a longitudinal direction in cavities between the mechanical interface and the molding zone. A cooling device of the mold extends at the mechanical interface between the molding zone and the carcass.
    Type: Grant
    Filed: June 19, 2013
    Date of Patent: February 2, 2016
    Assignee: ROCTOOL
    Inventors: Alexandre Guichard, Jose Feigenblum
  • Patent number: 9061445
    Abstract: A forming tool, advantageously made from a metal with a forming contact surface (4, 5) and with one or several temperature regulation canals (T1) which are integrated in the tool (2, 2.1) and through which a fluid flows, characterized in that an electric conductor in the form of an inductor (9) is arranged at the internal wall of the temperature regulation canals (T1) and, if need be, with the insertion of a dielectric layer covering the temperature regulation canals (T1).
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: June 23, 2015
    Assignee: ROCTOOL
    Inventor: Udo Hinzpeter
  • Publication number: 20150151471
    Abstract: A method and device for pre-heating a first molding surface of a mold with an open position and a closed position defining a closed cavity between the first pre-heated molding surface and a second molding surface. A core is inductively heated outside the mold by placing the core inside a coil having an AC current passing there through. The core is inserted between the molding surfaces of the mold in the open position. The first molding surface is preheated by transferring the heat between the core and the first molding surface. The core is then removed and the mold is closed.
    Type: Application
    Filed: June 18, 2013
    Publication date: June 4, 2015
    Applicant: ROCTOOL
    Inventors: Jose Feigenblum, Alexandre Guichard
  • Patent number: 8926887
    Abstract: A molding device for the shaping of a material includes: a lower mold body, or die, made from an electrically conductive material and including a molding zone intended to be in contact with the material to be shaped; an upper mold body, or punch, made from an electrically conductive material, and including a molding zone intended to be in contact with the material to shaped; a removable intermediate part, or core, made of an electrically conductive material, and intended to be inserted between the die and the punch; induction elements for generating a magnetic field that surrounds the die, the punch and the intermediate part; these three components being electrically insulated in pairs, so that the opposite faces of the intermediate part and the die, and those of the intermediate part and the punch, delimit two air gaps in which the magnetic field flows which induces currents at the surface of the molding zones of the die and the punch, thus making it possible to localize the action of the inductors at the
    Type: Grant
    Filed: October 14, 2009
    Date of Patent: January 6, 2015
    Assignee: Roctool
    Inventors: Alexandre Guichard, Jose Feigenblum
  • Patent number: 8794950
    Abstract: A heating device for the transformation of a material, includes: a lower mold element or matrix, made of an electrically conductive material and having a molding zone for contacting with the material to be transformed; an upper element that lacks a molding zone, made of an electrically conductive material; inductor elements for generating a magnetic field that envelops the matrix and the upper element, with the matrix and the element being electrically insulated from one another during the induction heating phase so that the surfaces opposite these two elements delimit an air gap in which the magnetic field that induces currents circulates at the surface of the molding zone of the matrix, thus making it possible to localize the action of the inductors at the interface of the molding zone/material to be transformed; and deformable pressure element, arranged between the matrix and the upper element, able to exert uniform pressure on the material to be transformed.
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: August 5, 2014
    Assignee: ROCTOOL
    Inventors: Jose Feigenblum, Alexandre Guichard
  • Publication number: 20140183178
    Abstract: A mold with a self-contained heating device comprising a mold body, a connector and an adjustment coil. The mold body comprises comprising an induction heating or tooling circuit having a resistance R1 and an inductance L1. The tooling circuit comprises an inductor extending inside a closed cavity of the mold body. The connector connects the tooling circuit to a high-frequency current generator. The adjustment coil has a resistance R2 and an inductance L2 that does not induce current in the mold body. The adjustment coil is connected to the tooling circuit, between the tooling circuit and the connector.
    Type: Application
    Filed: August 10, 2012
    Publication date: July 3, 2014
    Applicant: ROCTOOL
    Inventors: Alexandre Guichard, Jose Feigenblum
  • Patent number: 8657595
    Abstract: The present invention concerns a device for molding of thermoplastic matrix composite materials or thermosetting materials. Two mold casings that are mobile relative to each other, electrically conductive material include a molding zone designed to be in contact with the material to be transformed, and an induction circuit for generating a magnetic field. The faces of one of the two mold casings are situated so as to be facing induction circuit, except for the molding zones, being coated with a shielding layer made of a non-magnetic material preventing the magnetic field from penetrating into the mold casings. The mold casings are electrically insulated from each other during the molding phase to define an air gap wherein flows the magnetic field that induces currents at the surface of the molding zones, thus localizing the heating at the interface between the molding zone and the material to be transformed.
    Type: Grant
    Filed: July 5, 2011
    Date of Patent: February 25, 2014
    Assignee: Roctool
    Inventors: José Feigenblum, Alexandre Guichard
  • Publication number: 20140023828
    Abstract: A device for compacting and consolidating a textile preform comprising continuous fibers impregnated with thermoplastic polymer, and a method for obtaining a part using such a device. The device comprises a die, an induction heating device and a cooling device to cool the die. The die includes a form comprising a cavity that corresponds to the shape of the part, which form extends depth-wise between an entry plane and a bottom and is inserted into a frame. The induction heating device comprises two inductors extending in hollows of the form, each forming a winding in a plan, substantially parallel to the entry plane of the cavity, and located between the entry plane and the bottom of the form.
    Type: Application
    Filed: April 2, 2012
    Publication date: January 23, 2014
    Applicant: ROCTOOL
    Inventors: José Feigenblum, Alexandre Guichard