Patents Assigned to Rogers Germany GmbH
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Patent number: 11945054Abstract: A method for manufacturing a metal-ceramic substrate (1) includes providing a ceramic layer (10), a metal layer (20) and a solder layer (30) coating the ceramic layer (10) and/or the metal layer (20) and/or the solder layer (30) with an active metal layer (40), arranging the solder layer (30) between the ceramic layer (10) and the metal layer (20) along a stacking direction (S), forming a solder system (35) comprising the solder layer and the active metal layer (40), wherein a solder material of the solder layer (30) is free of a melting point lowering material and bonding the metal layer (20) to the ceramic layer (10) via the solder system (35) by means of an active solder process.Type: GrantFiled: October 2, 2020Date of Patent: April 2, 2024Assignee: ROGERS GERMANY GMBHInventors: Karsten Schmidt, Andreas Meyer, Stefan Britting
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Patent number: 11848248Abstract: A system for cooling a metal-ceramic substrate (1) having a component side (5) and a cooling side (6) opposite the component side (5), comprising a metallic cooling structure (20) with an integrated fluid channel (30) for guiding fluid within the cooling structure (20), and a distribution structure (40) made of plastic for supplying the fluid channel (30) with the fluid, wherein the cooling structure (20) has on its outer side (A) facing the distribution structure (40) an inlet opening (31) and an outlet opening (32) separate from the inlet opening (31), wherein the inlet opening (31) and the outlet opening (32) are connected to each other via the fluid channel (30) and the fluid channel (30) is configured such that, when the cooling structure is installed, the fluid is guided from the inlet opening (31) in the direction of the component side (5) and is redirected within the cooling structure (20).Type: GrantFiled: May 14, 2019Date of Patent: December 19, 2023Assignee: ROGERS GERMANY GMBHInventors: Andreas Meyer, Vitalij Gil, László Müller, Rainer Herrmann, Stefan Britting
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Patent number: 11845700Abstract: A method for producing a semi-finished metal product (2), in particular a semi-finished copper product, for a metal-copper substrate, in particular for a copper-ceramic substrate, including: providing a first metal layer (11), in particular a first copper layer, and a second metal layer (12), in particular a second copper layer, joining the first metal layer (11) and the second metal layer (12) to form the semi-finished metal product (2), wherein, chronologically before the first metal layer (11) is joined to the second metal layer (12) by means of different temperature treatments, a grain growth in the first metal layer (11) and/or the second metal layer (12) is initiated in such a way that in the produced semi-finished metal product (2), in particular in the produced metal-copper substrate, a first grain size in the first metal layer (11) differs from a second grain size in the second metal layer (12).Type: GrantFiled: November 21, 2018Date of Patent: December 19, 2023Assignee: ROGERS GERMANY GMBHInventors: Maximilian Engel, Xinhe Tang, Stefan Britting
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Patent number: 11807584Abstract: A metal-ceramic substrate (1) comprising an insulating layer (11) comprising a ceramic and having a first thickness (D1), and a metallization layer (12) bonded to the insulation layer (11) and having a second thickness (D2), wherein the first thickness (D1) is less than 250 ?m and the second thickness (D2) is greater than 200 ?m and wherein the first thickness (D1) and the second thickness (D2) are dimensioned such that a ratio of an amount of the difference between a thermal expansion coefficient of the metallization layer (12) and a thermal expansion coefficient of the metal-ceramic substrate (1) to a thermal expansion coefficient of the metal-ceramic substrate (1) has a value less than 0.25, preferably less than 0.2 and more preferably less than 0.15 or even less than 0.1.Type: GrantFiled: February 18, 2019Date of Patent: November 7, 2023Assignee: ROGERS GERMANY GMBHInventors: Andreas Meyer, Stefan Britting
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Patent number: 11564307Abstract: The present invention proposes a carrier substrate (1) for electrical components (13), the carrier substrate (1) having a component side (4) and a cooling side (5) which is opposite the component side (4) and has a cooling structure (30), the carrier substrate (1) comprising a primary layer (10) which faces the component side (4) and is produced from ceramic for electrical insulation, and a secondary layer (20) which faces the cooling side (5) for stiffening the carrier substrate (1), characterized in that a metallic intermediate layer (15) is arranged between the primary layer (10) and the secondary layer (20) for heat transfer from the component side (4) to the cooling side (5), the metallic intermediate layer (15) being thicker than the primary layer (10) and/or the secondary layer (20).Type: GrantFiled: December 19, 2017Date of Patent: January 24, 2023Assignee: ROGERS GERMANY GMBHInventors: Andreas Meyer, Vitalij Gil, László Müller, Rainer Herrmann, Stefan Britting
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Patent number: 11552446Abstract: A cooling device (1) for cooling an electrical component (4), in particular a laser diode, including a base body (2) with at least one outer face (20) and at least one integrated cooling channel (5), in particular a micro-cooling channel, a connecting surface (21) on the outer face (20) of the base body (2) for connecting the electrical component (4) to the base body (2) and a first stabilising layer (11), wherein the first stabilising layer (11) and the connecting surface (21) are arranged at least partially one above the other along a primary direction (P), and wherein the first stabilising layer (11) is offset relative to the outer face (20) towards the interior of the base body (2) by a distance (A) along a direction parallel to the primary direction (P).Type: GrantFiled: September 5, 2018Date of Patent: January 10, 2023Assignee: ROGERS GERMANY GMBHInventors: Nico Kuhn, Manfred Götz, Andreas Meyer, Vitalij Gil, Johannes Wiesend
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Patent number: 11476640Abstract: An adapter element (10) for connecting a component (4), such as a laser diode, to a heat sink (7), comprising: a first metal layer (11), which in a mounted state faces the component (4), and a second metal layer (12), which in the mounted state faces the heat sink (7), and an intermediate layer (13) comprising ceramic arranged between the first metal layer (11) and the second metal layer (12), wherein the first metal layer (11) and/or the second metal layer (12) is thicker than 40 ?m, preferably thicker than 70 ?m and more preferably thicker than 100 ?m.Type: GrantFiled: September 7, 2018Date of Patent: October 18, 2022Assignee: ROGERS GERMANY GMBHInventors: Johannes Wiesend, Heiko Schweiger
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Patent number: 11338397Abstract: A soldering material (1) for active soldering, in particular for active soldering of a metallization (3) to a carrier layer (2) comprising ceramics, wherein the soldering material comprises copper and is substantially silver-free.Type: GrantFiled: July 4, 2018Date of Patent: May 24, 2022Assignee: ROGERS GERMANY GMBHInventors: Stefan Britting, Andreas Meyer
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Patent number: 11330707Abstract: A carrier substrate (1) that includes an insulation layer (11) and a metal layer (12), wherein a flank profile (2), in particular an etching flank profile, at least zonally borders the metal layer (12) in a primary direction (P) extending parallel to the main extension plane (HSE), wherein, viewed in the primary direction (P), the flank profile (2) extends from a first edge (15) on an upper side (31) of the metal layer (12), which faces away from the insulation layer (11), to a second edge (16) on a lower side (32) of the metal layer (12), which faces the insulation layer (11), characterized in that the flank profile (2), viewed in the primary direction (P), has at least one local maximum (21) and at least one local minimum (22).Type: GrantFiled: September 24, 2019Date of Patent: May 10, 2022Assignee: ROGERS GERMANY GMBHInventors: Stefan Britting, Xinhe Tang, Andreas Meyer, Andrea Adler
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Patent number: 11129273Abstract: A metal-ceramic substrate (1) comprising an insulating layer (11) extending along a main extension plane (HSE) and comprising a ceramic, and a metallisation layer (12) bonded to the insulating layer (11) over a bonding area (A), the bonding area (A) being delimited by at least one edge (K) in a plane parallel to the main extension plane (HSE), characterized in that the edge (K) is at least partially covered with a filling material (2) and an edge region (RB) of the metallisation layer (12) adjoining the edge has a material weakening.Type: GrantFiled: February 27, 2019Date of Patent: September 21, 2021Assignee: ROGERS GERMANY GMBHInventors: Xinhe Tang, Andreas Meyer, Stefan Britting
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Patent number: 10940671Abstract: A substrate (1, 10) for electrical circuits, comprising at least one metal layer (2,3, 14) and a paper ceramic layer (11), which is joined face to face with the at least one metal layer (2,3, 14) and has a top side and bottom side (11a, 11b), wherein the paper ceramic layer (11) has a large number of cavities in the form of pores. Especially advantageously, the at least one metal layer (2, 3, 14) is connected to the paper ceramic layer (11) by means of at least one glue layer (6, 6a, 6b), which is produced by applying at least one glue (6a?, 6a?, 6b?, 6b?) to the metal layer (2,3, 14) and/or to the paper ceramic layer (11), wherein the cavities in the form of pores in the paper ceramic layer (11) are filled at least at the surface by means of the applied glue (6a?, 6a?, 6b?,6b?).Type: GrantFiled: July 18, 2016Date of Patent: March 9, 2021Assignee: ROGERS GERMANY GMBHInventors: Andreas Meyer, Karsten Schmidt
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Patent number: 10821704Abstract: The invention relates to a substrate (1) for electrical circuits comprising at least one first composite layer (2) which is produced by means of roll cladding and, after said roll cladding, has at least one copper layer (3) and an aluminium layer (4) attached thereon, wherein at least the surface side of the aluminium layer (4) facing away from the copper layer (3) is anodized for the generation of an anodic or insulating layer (5) made of aluminium oxide, and wherein the anodic or insulating layer (5) made of aluminium oxide is connected to a metal layer (7) or at least one second composite layer (2?) or at least one paper-ceramic layer (11) via at least one adhesive layer (6, 6?).Type: GrantFiled: July 18, 2016Date of Patent: November 3, 2020Assignee: ROGERS GERMANY GMBHInventors: Andreas Meyer, Karsten Schmidt
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Patent number: 10448504Abstract: A method for producing a composite material comprising a planar base material to which an additional layer is applied on one side or both sides via a solder layer, characterized by: providing the base material, wherein the base material has a first surface on at least one side; providing the additional layer and arranging the solder layer between a second surface of the additional layer and the first surface such that when the additional layer is deposited on the first surface, the first surface of the base material is covered by the solder layer in a planar manner; wherein a thickness of the solder layer between the base material and the additional layer is smaller than 12 ?m; heating the base material and the additional layer on the first surface to at least partially melt the solder layer; and connecting the base material to the at least one additional layer.Type: GrantFiled: May 13, 2016Date of Patent: October 15, 2019Assignee: ROGERS GERMANY GMBHInventors: Andreas Meyer, Stefan Britting, Dieter Knöchel, David Bierwagen
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Patent number: 10351477Abstract: The invention relates to a method for producing a metal-ceramic substrate including first and second metallizations and at least one ceramic layer incorporated between the first and second metallizations. Advantageously, first and second metal layers and the at least one ceramic layer are stacked superposed, and in such a way that the free edge sections, of the first and second metal layers respectively, project beyond the edges of the at least one ceramic layer and the first and second metal layers are deformed toward each other in the region of the projecting free edge sections and directly connected to each other in order to form a gas-tight, sealed metal container enclosing a container interior for receiving the at least one ceramic layer.Type: GrantFiled: November 28, 2014Date of Patent: July 16, 2019Assignee: ROGERS GERMANY GMBHInventors: Andreas Meyer, Fabian Hierstetter
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Publication number: 20180213639Abstract: A method for producing a composite material comprising a planar base material to which an additional layer is applied on one side or both sides via a solder layer, characterised by: providing the base material, wherein the base material has a first surface on at least one side; providing the additional layer and arranging the solder layer between a second surface of the additional layer and the first surface such that when the additional layer is deposited on the first surface, the first surface of the base material is covered by the solder layer in a planar manner; wherein a thickness of the solder layer between the base material and the additional layer is smaller than 12 ?m; heating the base material and the additional layer on the first surface to at least partially melt the solder layer and connecting the base material to the at least one additional layer.Type: ApplicationFiled: May 13, 2016Publication date: July 26, 2018Applicant: Rogers Germany GmbHInventors: Andreas MEYER, Stefan BRITTING, Dieter KNÖCHEL, David BIERWAGEN
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Patent number: 9730310Abstract: A metal-ceramic substrate having at least one ceramic layer (2), which is provided on a first surface side (2a) with at least one first metallization (3) and on a second surface side (2b), opposite from the first surface side (2a), with a second metallization (4), wherein the first metallization (3) is formed by a film or layer of copper or a copper alloy and is connected to the first surface side (2a) of the ceramic layer (2) with the aid of a “direct copper bonding” process. The second metallization (4) is formed by a layer of aluminum or an aluminum alloy.Type: GrantFiled: February 13, 2013Date of Patent: August 8, 2017Assignee: ROGERS GERMANY GMBHInventors: Andreas Meyer, Christoph Wehe, Jürgen Schulz-Harder, Karsten Schmidt
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Patent number: 9642247Abstract: The invention relates to a metal-ceramic substrate and to a method for the production thereof, the substrate including at least one ceramic layer having first and second surface sides, at least one of the surface sides of which is provided with a metallization, wherein the ceramic material forming the ceramic layer contains aluminum oxide, zirconium dioxide and yttrium oxide. The ceramic layer contains aluminum oxide, zirconium dioxide and yttrium oxide in the following proportions, in each case in relation to the total weight thereof: zirconium dioxide between 2 and 15 percent by weight; yttrium oxide between 0.01 and 1 percent by weight; and aluminum oxide between 84 and 97 percent by weight, wherein the average grain size of the aluminum oxide used is between 2 and 8 micrometers and the ratio of the length of the grain boundaries of the aluminum oxide grains to the total length of all the grain boundaries is greater than 0.6.Type: GrantFiled: September 16, 2013Date of Patent: May 2, 2017Assignee: ROGERS GERMANY GMBHInventors: Karsten Schmidt, Andreas Meyer, Alexander Legath, Martina Schmirler
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Patent number: 9434509Abstract: A package for holding metal-ceramic substrates, the package includes a tray manufactured from a flat material with at least one holder adapted to a format of the metal-ceramic substrates for holding the metal-ceramic substrates, an interior of the at least one holder of the tray being defined by a bottom and circumferentially by an edge and by at least one covering completely accommodating the tray, and the tray is sealed vacuum-tight by the covering and the covering has an interior accommodating the tray, and the tray is impinged with a vacuum so that the metal-ceramic substrates are fixed in the at least one holder by clamping on an edge-side of the tray by forces (F) exerted on the edge resulting from the ambient pressure.Type: GrantFiled: March 30, 2011Date of Patent: September 6, 2016Assignee: ROGERS GERMANY GMBHInventors: Johann Bräutigam, Erich Ernstberger, Heiko Schweiger, Jürgen Schulz-Harder
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Publication number: 20150230334Abstract: The invention relates to a metal-ceramic substrate and to a method for the production thereof, the substrate including at least one ceramic layer having first and second surface sides, at least one of the surface sides of which is provided with a metallisation, wherein the ceramic material forming the ceramic layer contains aluminium oxide, zirconium dioxide and yttrium oxide. The ceramic layer contains aluminium oxide, zirconium dioxide and yttrium oxide in the following proportions, in each case in relation to the total weight thereof: zirconium dioxide between 2 and 15 percent by weight; yttrium oxide between 0.01 and 1 percent by weight; and aluminium oxide between 84 and 97 percent by weight, wherein the average grain size of the aluminium oxide used is between 2 and 8 micrometres and the ratio of the length of the grain boundaries of the aluminium oxide grains to the total length of all the grain boundaries is greater than 0.Type: ApplicationFiled: September 16, 2013Publication date: August 13, 2015Applicant: Rogers Germany GmbHInventors: Karsten Schmidt, Andreas Meyer, Alexander Legath, Martina Schmirler
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Patent number: 9054143Abstract: A packaging for substrates, in particular for metal-ceramic substrates, having a tray-like packaging part formed from a sheet material, for example a plastic sheet material by deep drawing. The packaging has at least one seat formed by an indentation in an upper base section of the packaging part for a plurality of substrates collected together into a substrate stack or part stack.Type: GrantFiled: July 6, 2012Date of Patent: June 9, 2015Assignee: ROGERS GERMANY GMBHInventors: Erich Ernstberger, Heiko Schweiger, Tomas Block