Patents Assigned to Rolls-Royce
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Patent number: 12176561Abstract: An aerospace battery may include a housing and a battery pack core. The housing may include a thin dual layer casing. The battery pack core is disposed in the housing and may include at least one cell district that includes a plurality of pouch cell batteries. A ceramic material may surround the at least one cell district and a closed cell foam may fill open space between the ceramic material and the housing.Type: GrantFiled: August 18, 2021Date of Patent: December 24, 2024Assignees: Rolls-Royce Singapore Pte. Ltd., Rolls-Royce plcInventors: Michael Adam Zagrodnik, Teh Yee Siang, Mathivanan Anand Prabhu, Krishnamoorthi Sivalingam, Stephen Mountain
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Patent number: 12172933Abstract: A method is provided in which a first tape is applied to an outer surface of a ceramic matrix composite (CMC). A second tape is applied to the first tape. The second tape is heated to at least a melting temperature of the second tape. During heating, the first tape is infiltrated with a molten material from the second tape, which forms a surface layer on the CMC.Type: GrantFiled: October 14, 2020Date of Patent: December 24, 2024Assignee: Rolls-Royce High Temperature Composites, Inc.Inventors: Sungbo Shim, Pathikumar Sellappan
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Patent number: 12173661Abstract: Gearboxes for aircraft gas turbine engines, in particular arrangements for journal bearings such gearboxes, and related methods of operating such gearboxes and gas turbine engines. A gearbox for an aircraft gas turbine engine includes: a sun gear; a plurality of planet gears surrounding and engaged with the sun gear; and a ring gear surrounding and engaged with the plurality of planet gears, each of the plurality of planet gears being rotatably mounted around a pin of a planet gear carrier with a journal bearing having an internal sliding surface on the planet gear and an external sliding surface on the pin.Type: GrantFiled: November 13, 2023Date of Patent: December 24, 2024Assignee: ROLLS-ROYCE plcInventor: Mark Spruce
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Patent number: 12172757Abstract: There is provided a blower system for providing air to an airframe system, comprising a rotor configured to be mechanically coupled to a spool 440 of a gas turbine engine, wherein the rotor is configured to: in a blower mode, be driven to rotate by the spool to discharge air to an airframe discharge port for supply to an airframe system; and, in an engine drive mode, receive air from an external air source via an impingement port that is configured to direct the received air onto the rotor and thereby drive the rotor to rotate to drive the spool to.Type: GrantFiled: January 17, 2023Date of Patent: December 24, 2024Assignees: Rolls-Royce PLC, Rolls-Royce CorporationInventors: Christopher A. Murray, Nicholas Howarth, Daniel Swain, Ian J. Bousfield
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Patent number: 12172763Abstract: The disclosure relates to an electrical power system for connecting an electrical machine to first and second DC networks operating at different voltages. In an embodiment, an electrical power system comprises: an electrical machine having first, second, third and fourth windings; first, second, third and fourth AC:DC power electronics converters each connected to receive an input AC supply from the respective first, second, third and fourth windings, each AC:DC power electronics converter having first and second DC output terminals connecting the AC:DC power electronics converters to first, second and third DC supply output terminals, wherein the first and second windings are arranged to provide an AC supply to the respective first and second AC:DC power electronics converters in quadrature to each other and the third and fourth windings are arranged to provide an AC supply to the respective third and fourth AC:DC power electronics converters in quadrature to each other.Type: GrantFiled: June 13, 2023Date of Patent: December 24, 2024Assignee: Rolls-Royce PLCInventors: David R. Trainer, Francisco Javier Chivite Zabalza, Mark Sweet, Gian Incerpi
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Publication number: 20240418792Abstract: An apparatus for determining the health of a battery including a plurality N of series-connected cells. The apparatus includes an AC signal source operable to cause an AC current to flow through one or more cells of the plurality of series-connected cells, a current measurement unit operable to measure the AC current, a voltage measurement unit operable to measure an AC voltage induced across the one or more cells by the AC current, and a health determination unit operable to determine a measurement of the health of the battery based on the measured AC current and the measured AC voltage.Type: ApplicationFiled: June 10, 2024Publication date: December 19, 2024Applicant: ROLLS-ROYCE plcInventors: Tomasz Marek LUBECKI, Apple ANG, Chee Wei LEE
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Publication number: 20240418198Abstract: A fixture for removably securing a plurality of components includes a hollow body including a plurality of channels and a plurality of sets of holes. The fixture further includes a plurality of hollow wedges and a plurality of sets of balls. Upon an axial movement of an elongate member in a first direction, the elongate member axially moves a first hollow wedge, thereby causing one or more elastic members to be sequentially compressed and move the subsequent hollow wedges. Upon the axial movement, a frustoconical surface portion of each hollow wedge moves the corresponding set of balls radially outwards within the corresponding set of holes, such that each ball extends partially into the corresponding channel, thereby moving the corresponding component into locking engagement with the corresponding channel.Type: ApplicationFiled: May 30, 2024Publication date: December 19, 2024Applicant: ROLLS-ROYCE plcInventors: Stephen LYON, Glynn C. VAN HEESWIJK, James PARKER
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Publication number: 20240417084Abstract: An electrical system includes: a battery; a fuel-cell pack; a load electrically coupled to the fuel-cell pack; a switching arrangement electrically coupled to the battery, the fuel-cell pack and the load; a DC-DC converter; and a control system. The switching arrangement configures the electrical system in at least one of a battery-charge mode and a combined-drive mode. In the battery-charge mode the battery is coupled in series to the fuel-cell pack and the load via the DC-DC converter for simultaneous charging of the battery and driving of the load by the fuel-cell pack. In the combined-drive mode, the battery is coupled in series to the fuel-cell pack and the load via the DC-DC converter for driving of the load by both the battery and the fuel-cell pack. The control system is configured to: monitor a parameter of an electrical power provided to the load; and control the DC-DC converter.Type: ApplicationFiled: May 23, 2024Publication date: December 19, 2024Applicant: ROLLS-ROYCE PLCInventors: Chandana J. GAJANAYAKE, Devinda A. Molligoda
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Publication number: 20240421701Abstract: The disclosure relates to fault protection in a DC-DC electric power converter. The converter comprises first, second, third and fourth switches connected either side of an inductor. Fifth and sixth switches are connected between respective input and output terminals and a common line, the fifth and sixth switches providing protection in a fault event.Type: ApplicationFiled: May 29, 2024Publication date: December 19, 2024Applicant: ROLLS-ROYCE plcInventors: Chandana J. GAJANAYAKE, Devinda A. MOLLIGODA
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Publication number: 20240418129Abstract: There is provided a method of operating a gas turbine engine including a combustor. The combustor includes a combustion chamber and a plurality of fuel spray nozzles configured to inject fuel into the chamber. The nozzles include a first and second subset of fuel spray nozzles. The combustor is operable in a condition wherein the first subset is supplied with more fuel than the second. A ratio of the number of nozzles in the first subset to the second is 1:2 to 1:5. The method includes operating the engine so a reduction of 20-80% in an average of particles/kg of nvPM in the exhaust when the engine is operating at 85% available thrust for given operating conditions and when the engine is operating at 30% is obtained when fuel provided to the nozzles is a sustainable aviation fuel instead of a fossil-based hydrocarbon fuel. Also provided is a gas turbine engine for an aircraft.Type: ApplicationFiled: January 24, 2024Publication date: December 19, 2024Applicant: ROLLS-ROYCE PLCInventors: Christopher P MADDEN, Craig W BEMMRNT, Andrew T SMITH, Peter SWANN
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Publication number: 20240421595Abstract: A power routing circuit having first and second input nodes VIN1, VIN2 for connection to first and second power supplies and output node VOUT1 for load connection; and includes a first main switching circuit connected between the first input node VIN1 and output node VOUT1 and conductively connects the first input node VIN1 to the output node VOUT1 if a voltage at the first input node VIN1 is higher than a voltage at the output node VOUT1, and a first auxiliary switching circuit connected between the second input node VIN2 and output node VOUT1 and conductively connects the second input node VIN2 to output node VOUT1 if a voltage at the second input node VIN2 is higher than the voltage at the output node VOUT1 and the voltage at the first input node VIN1 is at least a threshold amount lower than the voltage at the second input node VIN2.Type: ApplicationFiled: June 10, 2024Publication date: December 19, 2024Applicant: ROLLS-ROYCE plcInventors: Tomasz Marek LUBECKI, Apple ANG, Chee Wei LEE
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Publication number: 20240418133Abstract: This invention concerns a fuel delivery system for an aircraft engine, comprising a fuel delivery regulator configured to receive fuel from a plurality of fuel sources for supply to the engine. An engine operating condition sensor reading is received by a control unit configured to control operation of the regulator. The control unit is configured to actuate the regulator based on a received signal from the engine operating condition sensor in order to vary the volume of fuels from the plurality of fuel sources supplied to the engine during at least a portion of a cruise phase relative to a further portion of an aircraft flight. The different fuels may comprise kerosene and an alternative fuel, such as a biofuel.Type: ApplicationFiled: June 10, 2024Publication date: December 19, 2024Applicant: ROLLS-ROYCE PLCInventor: Peter SWANN
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Publication number: 20240421621Abstract: An electrical system includes: a battery; a fuel-cell pack; a load; a switching arrangement; and a control system. The switching arrangement selectively configures the electrical system in a battery-isolation mode and at least one of a battery-charge mode and a combined-drive mode. In the battery-isolation mode, the battery is decoupled from the fuel-cell pack and the load, and the fuel-cell pack is coupled to the load for driving of the load by the fuel-cell pack. In the battery-charge mode, the battery is coupled in series to the fuel-cell pack and the load for simultaneous charging of the battery and driving of the load by the fuel-cell pack. In the combined-drive mode, the battery is coupled in series to the fuel-cell pack and the load for driving of the load by both the battery and the fuel-cell pack.Type: ApplicationFiled: May 23, 2024Publication date: December 19, 2024Applicant: Rolls-Royce PlcInventors: Chandana J. GAJANAYAKE, Devinda A. Molligoda
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Patent number: 12170474Abstract: An electric machine adapted for use in a gas turbine engine includes a shaft extending along a central axis, a magnetic rotor drum, and a non-magnetic rotor hub rotatably coupled with the shaft and the magnetic rotor drum. The magnetic rotor drum includes a rotor and a plurality of magnets arranged circumferentially about the central axis.Type: GrantFiled: August 15, 2022Date of Patent: December 17, 2024Assignee: Rolls-Royce CorporationInventors: Rama Krishna Shanmukha, Anand Mathivanan, Jenn Yen Loh
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Patent number: 12168957Abstract: A method of operating a gas turbine engine is disclosed, the gas turbine engine comprising a fuel delivery system arranged to provide fuel; a combustor arranged to combust at least a proportion of the fuel; a primary fuel-oil heat exchanger arranged to have up to 100% of the fuel provided by the fuel delivery system flow therethrough; and a secondary fuel-oil heat exchanger arranged to have a proportion of the fuel from the primary fuel-oil heat exchanger flow therethrough. Fuel is arranged to flow from the primary fuel-oil heat exchanger to the secondary fuel-oil heat exchanger and oil is arranged to flow from the secondary fuel-oil heat exchanger to the primary fuel-oil heat exchanger. The method comprises transferring 200-600 KJ/m3 of heat to the fuel from the oil in the primary fuel-oil heat exchanger at cruise conditions.Type: GrantFiled: June 20, 2023Date of Patent: December 17, 2024Assignee: ROLLS-ROYCE PLCInventors: Craig W Bemment, Benjamin J Keeler, Kevin R McNally, Andrea Minelli
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Patent number: 12168939Abstract: A multi-piece radial turbine rotor includes a hub, turbine blades, and an intermediate ring that couples the turbine blades to the hub. Joints between the components of the rotor are adapted for inspection during manufacture to identify potential defects in the joints.Type: GrantFiled: September 22, 2023Date of Patent: December 17, 2024Assignee: Rolls-Royce North American Technologies Inc.Inventors: Michael D. Wood, Matthew T. Kush, Timothy P. Fuesting, Douglas D. Dierksmeier
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Patent number: 12168958Abstract: A method of operating a gas turbine engine having a combustor having a combustion chamber and a plurality of fuel spray nozzles configured to inject fuel into the combustion chamber. The fuel spray nozzles have a first subset of fuel spray nozzles and a second subset of fuel spray nozzles. The combustor is operable in a condition in which the first subset of fuel spray nozzles are supplied with more fuel than the second subset of fuel spray nozzles. A ratio of the number of fuel spray nozzles in the first subset of fuel spray nozzles to the number of fuel spray nozzles in the second subset of fuel spray nozzles is in the range of 1:2 to 1:5. The method includes providing a fuel to the plurality of fuel spray nozzles having a calorific value of at least 43.5 MJ/kg. A gas turbine engine can be for an aircraft.Type: GrantFiled: June 20, 2023Date of Patent: December 17, 2024Assignee: ROLLS-ROYCE PLCInventors: Christopher P Madden, Craig W Bemment, Andrew T Smith, Peter Swann
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Patent number: 12168983Abstract: A gas turbine engine includes a fan and a fan case assembly. The fan includes a fan rotor configured to rotate about an axis of the gas turbine engine and a plurality of fan blades coupled to the fan rotor for rotation therewith. The fan case assembly extends circumferentially around the plurality of fan blades radially outward of the plurality of the fan blades.Type: GrantFiled: June 28, 2024Date of Patent: December 17, 2024Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce CorporationInventors: Robert W. Heeter, Daniel E. Molnar, Jr., Jonathan M. Rivers
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Publication number: 20240409743Abstract: A resin composition that is useful in the preparation of protective coatings. The resin composition comprises a polyfunctional cyanate ester, a phenol-end-modified PDMS oligomer, and an imidazolium dicyanamide catalyst. The method of preparing a resin blend by mixing a polyfunctional cyanate ester, a phenol-end-modified PDMS oligomer and an imidazolium dicyanamide catalyst to form a resin composition and curing the resin composition to form the resin blend.Type: ApplicationFiled: June 6, 2024Publication date: December 12, 2024Applicant: ROLLS-ROYCE plcInventors: Zoe FIELDEN-STEWART, Ian HAMERTON, Chris NORRIS
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Publication number: 20240410323Abstract: A control device for an internal combustion engine includes: a flow path module which is configured for: receiving a specified value for a flow path parameter of a flow path of the internal combustion engine; and determining a control specification for a control element of the flow path depending on the specified value using at least one component characteristic map of at least one component of the flow path.Type: ApplicationFiled: August 23, 2024Publication date: December 12, 2024Applicant: Rolls-Royce Solutions GmbHInventors: Carsten Schäfer, Alexander Bernhard