Patents Assigned to Rolls-Royce plc
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Patent number: 11566562Abstract: A gas turbine engine comprises, in fluid flow series, a gas-generator compressor, a combustor, a gas-generator turbine, and a free power turbine. The gas-generator compressor is an axi-centrifugal compressor comprising a plurality of axial compression stages followed by a single centrifugal compression stage, wherein the International Standard Atmosphere, sea-level static (hereinafter ISA SLS) design point pressure ratio of the axi-centrifugal compressor is from 12 to 16, and a ratio of the ISA SLS pressure rise across the axial compression stages to the ISA SLS pressure rise across the centrifugal compression stage is from 0.75 to 1.Type: GrantFiled: April 19, 2022Date of Patent: January 31, 2023Assignees: ROLLS-ROYCE PLC, ROLLS-ROYCE CORPORATIONInventors: Rory D. Stieger, Daniel Swain
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Patent number: 11567459Abstract: A method of optimizing the operation of a fleet of gas turbine engines is provided. The method comprises the steps of: (a) measuring respective values for plural control actuator settings within each of the gas turbine engines; (b) deriving, based on data external to the operation of the gas turbine engines, a desired performance modification of the gas turbine engines; (c) determining, based on the measured control actuator settings, one or more respective trim signals for varying selected of the control actuator settings to achieve the desired performance modification; and (d) transmitting the trim signals to respective electronic controllers of the engines to vary the selected control actuator settings accordingly.Type: GrantFiled: September 24, 2019Date of Patent: January 31, 2023Assignee: ROLLS-ROYCE PLCInventors: Derek S Wall, Chana T Goldberg, Panagiotis Laskaridis, Devaiah K Nalianda
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Publication number: 20230024238Abstract: A method for shaping an aerofoil by: (a) defining an aerofoil having a nominal shape, the nominal shape defined by; a leading edge, a trailing edge, a root and a tip, a span extending from the root to the tip, a pressure surface and a suction surface extending from the leading edge to the trailing edge; a nominal camber line extending from the leading edge to the trailing edge; (b) defining an edge region on one of the pressure and/or suction surface which extends distance of at least 0.1% but no more than 10% of the camber line length from one of the leading edge or the trailing edge of the aerofoil; and (c) adapting the shape of the pressure and/or suction surface within the edge region such that the edge region of the aerofoil achieves an asymmetric profile with respect to the nominal camber line.Type: ApplicationFiled: June 23, 2022Publication date: January 26, 2023Applicant: ROLLS-ROYCE plcInventor: Shahrokh SHAHPAR
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Publication number: 20230027032Abstract: A ducted gas turbine engine comprising a fan and a guide vane downstream of the fan, wherein the fan is a Variable Pitch Fan (VPF) configured to operate in a first position for generating forward thrust and a second position for generating reverse thrust; wherein a duct wall positioned radially outside the Variable Pitch Fan comprises one or more vents extending through the duct wall, and wherein each vent is located forward of the guide vane.Type: ApplicationFiled: July 15, 2022Publication date: January 26, 2023Applicant: ROLLS-ROYCE PLCInventors: Vasileios PACHIDIS, David J RAJENDRAN
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Publication number: 20230028367Abstract: A gas turbine engine (10) for an aircraft comprises an engine core (11) comprising a turbine (19), a compressor (14), a core shaft (26), and a core exhaust nozzle (20), the core exhaust nozzle (20) having a core exhaust nozzle pressure ratio calculated using total pressure at the core nozzle exit (56); a fan (23) comprising a plurality of fan blades; and a nacelle (21) surrounding the fan (23) and the engine core (11) and defining a bypass duct (22), the bypass duct (22) comprising a bypass exhaust nozzle (18), the bypass exhaust nozzle (18) having a bypass exhaust nozzle pressure ratio calculated using total pressure at the bypass nozzle exit; wherein a bypass to core ratio of: bypass ? exhaust ? nozzle ? pressure ? ratio core ? exhaust ? nozzle ? pressure ? ratio is configured to be in the range from 1.1 to 1.4 under aircraft cruise conditions.Type: ApplicationFiled: May 20, 2022Publication date: January 26, 2023Applicant: ROLLS-ROYCE plcInventors: Richard G STRETTON, Michael C WILLMOT, Nicholas GRECH
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Publication number: 20230024807Abstract: A system for welding a first component to a second component. The system includes a first laser head configured to emit a first laser beam and be movably disposable on a first side of the first component. The system further includes a second laser head configured to emit a second laser beam and be movably disposable on an opposing second side of the first component. The system further includes a controller configured to independently control a first power of the first laser beam and a second power of the second laser beam. The controller is also configured to independently and simultaneously control movement of the first laser head and movement of the second laser head relative to the first component.Type: ApplicationFiled: July 7, 2022Publication date: January 26, 2023Applicant: ROLLS-ROYCE plcInventor: Clive GRAFTON-REED
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Publication number: 20230028212Abstract: A thermal management system for an electrical machine. The thermal management system has a housing circumferentially enclosing a bushing that has a tubular section. At least one fluid channel for a thermal medium is formed by channel walls within the housing and the bushing. A gap is provided or located between the tubular section of the bushing and the channel walls of the housing. The tubular section closes the at least one fluid channel off against a stator of the electrical machine, enabling a heat transfer between the stator and the thermal medium in the at least one channel across the tubular section of the bushing.Type: ApplicationFiled: June 23, 2022Publication date: January 26, 2023Applicant: ROLLS-ROYCE plcInventor: Daniel KUTROVICH
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Publication number: 20230021800Abstract: A propulsion system for an aircraft comprises at least first and second propulsors, each propulsor being independently driven by a respective electric motor. The first and second propulsors each comprise respective rotors comprising a plurality of blades. The rotor of the first propulsor (30a) comprises a different number of blades to the rotor of the second propulsor, and the rotors of the first and second propulsors each have a blade pitch varying mechanism.Type: ApplicationFiled: June 17, 2022Publication date: January 26, 2023Applicant: ROLLS-ROYCE plcInventor: Kevin M. BRITCHFORD
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Patent number: 11560798Abstract: A method of manufacturing a component for a gas turbine engine includes applying a thermoplastic polymer sheet over a composite body for the component; applying a shield over part of the composite body, the shield terminating at an end which overlies the thermoplastic polymer sheet and defines an interface between shielded and unshielded regions of the component; and pressing the shield into the thermoplastic polymer sheet so that the thermoplastic polymer sheet deforms around the end of the shield, such that the exterior profile of the component at the interface between the shielded and unshielded regions is flush.Type: GrantFiled: September 30, 2019Date of Patent: January 24, 2023Assignee: ROLLS-ROYCE PLCInventors: David Churcher, Andrew R. Collis
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Patent number: 11561235Abstract: A system for monitoring the axial position of a rotating shaft includes a phonic wheel mounted coaxially to the shaft for rotation with a circumferential row of teeth. The system includes a sensor configured to detect the passage of the teeth by generating an alternating measurement signal. First and second portions of the teeth alternate around the row and contribute respective first and second components to the alternating measurement signal. The first portion of teeth vary in height in an axial direction of the wheel such that the relative height of the first and second portions varies with axial distance across the phonic wheel, and the sensor is positioned relative to the phonic wheel such that axial displacement of the shaft causes the signal to vary the first component's amplitude relative to the second component's amplitude due to the height variation, to monitor the axial position of the shaft.Type: GrantFiled: November 21, 2019Date of Patent: January 24, 2023Assignee: ROLLS-ROYCE plcInventors: Robert N Shepherd, Kevin E Gapper
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Patent number: 11560853Abstract: A gas turbine engine for an aircraft includes an engine core including a first, lower pressure, turbine, a first compressor, and a first core shaft connecting the first turbine to the first compressor; and a second, higher pressure, turbine, a second compressor, and a second core shaft connecting the second turbine to the second compressor, and a fan located upstream of the engine core and including a plurality of fan blades extending from a hub. A turbine to fan tip temperature change ratio of a low pressure turbine temperature change to a fan tip temperature rise is in the range from 1.46 to 2.0.Type: GrantFiled: September 3, 2021Date of Patent: January 24, 2023Assignee: ROLLS-ROYCE plcInventors: Craig W Bemment, Pascal Dunning
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Publication number: 20230020397Abstract: A method for the removal of debris (75) from an aperture (60), the aperture comprising a first aperture diameter (64) and extending along a first axis (62) over a first distance (63), the method comprising the steps of aligning a beam of energy (80) with the first axis such that the beam of energy is coaxially aligned with the aperture, the beam of energy comprising both an energy sufficient to remove the debris, and a first beam diameter (82) which is less than the first aperture diameter; and, exposing the debris to the beam of energy in order to remove the debris from the aperture.Type: ApplicationFiled: May 2, 2022Publication date: January 19, 2023Applicant: ROLLS-ROYCE plcInventors: James KELL, Graeme E RIGG, Shamraze AHMED, Monica M CASTRO PALACIOS, Adam CLARE
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Publication number: 20230015929Abstract: A lean burn fuel spray nozzle comprises: a lean burn fuel spray nozzle head comprising a pilot fuel injector with a pilot fuel injector outlet and a main fuel injector with a main fuel injector outlet; a feed arm adapted to feed pilot fuel from pilots pipework to the pilot fuel injector through a pilot fuel circuit and feed main fuel from mains pipework to the main fuel injector through a main fuel circuit; and a switching device comprising a switching valve adapted to switch between a Main On position, wherein the main fuel injector is in fluid communication with the mains pipework such that main fuel is sprayed through the main fuel injector outlet, and a Main Off position, wherein the main fuel injector outlet is not in fluid communication with the mains pipework such that main fuel is prevented to flow through the main fuel injector.Type: ApplicationFiled: July 1, 2022Publication date: January 19, 2023Applicants: ROLLS-ROYCE PLC, ROLLS-ROYCE DEUTSCHLAND LTD & CO KGInventors: Michael R SMITH, Imon-Kalyan BAGCHI
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Publication number: 20230012807Abstract: An electrically insulating gas composition comprises C3F7CN, in an amount between 22% and 70% by volume and one or more inert gas selected from the list consisting of nitrogen, carbon dioxide (CO2), air and argon.Type: ApplicationFiled: June 17, 2022Publication date: January 19, 2023Applicant: ROLLS-ROYCE plcInventors: Lujia CHEN, Ian COTTON, Alexander C SMITH, Jameel B KHAN
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Patent number: 11555248Abstract: A method comprising: cold-spraying a surface of a substrate with a bond material to form a bond coating; and cold-spraying a surface of the bond coating with a coating material to form a top coating. The bond material is different from the coating material and harder than the surface of the substrate.Type: GrantFiled: December 17, 2020Date of Patent: January 17, 2023Assignee: Rolls-Royce PLCInventors: Feng Li, Iulian Marinescu, Adrian W Y Tan, Sun Wen, Erjia Liu
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Patent number: 11554558Abstract: There is disclosed a tool for manufacturing a composite component, the tool comprising: a skin composed of fibre reinforced plastic and defining a layup surface for the composite component, the skin having a plurality of passageways extending from the layup surface to an opposing surface of the skin; a backing secured to the skin, the backing and the skin defining a cavity therebetween; a support core disposed within the cavity and comprising a gas-permeable material in fluid communication with the passageways; and a conduit extending through the backing such that the conduit is in fluid communication with the gas-permeable material.Type: GrantFiled: March 22, 2018Date of Patent: January 17, 2023Assignee: Rolls-Royce plcInventor: James Tingle
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Patent number: 11549438Abstract: A turbofan gas turbine engine includes heat exchanger module, fan assembly, compressor, turbine and exhaust modules. The fan includes a plurality of fan blades. The heat exchanger in fluid communicates with the fan assembly by an inlet duct, and the heat exchanger includes a plurality of radially-extending hollow vanes arranged in a circumferential array, with a channel extending axially between each pair of adjacent hollow vanes. An airflow entering the heat exchanger is divided between a set of vane airflows and a set of channel airflows. Each vane airflow has a vane mass flow rate FlowVane, and each channel air flow has a channel mass flow rate FlowChan. Each hollow vane includes, an inlet, heat transfer, and exhaust portions, with the inlet portion comprising a diffuser element and the heat transfer portion including at least one heat transfer element. The diffuser element causes FlowVane to be lower than FlowChan.Type: GrantFiled: October 5, 2021Date of Patent: January 10, 2023Assignee: ROLLS-ROYCE plcInventors: Stephen J Bradbrook, Martin N Goodhand, Paul M Hield, Andrew Parsley, Natalie C Wong, Robert J Corin, Thomas S Binnington
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Patent number: 11549687Abstract: A combustion staging system for fuel injectors of a multi-stage combustor of a gas turbine engine. The system includes plural fuel injectors, each having respective pilot and mains injection stages. It further includes a splitting unit which, to perform staging control of the combustor, receives a metered fuel flow and, for pilot and mains operation, controllably splits the received fuel flow into a pilot flow for injecting at the pilot stages of the injectors and a mains flow for injecting at the mains stages of the injectors, and for pilot-only operation, controllably splits the received fuel flow into a first part of the pilot flow for injecting at the pilot stages of a first portion of the injectors and a second part of the pilot flow for injecting at the pilot stages of a second portion of the injectors.Type: GrantFiled: June 30, 2020Date of Patent: January 10, 2023Assignee: Rolls-Royce PLCInventors: Michael Griffiths, Daniel J. Bickley
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Patent number: 11542021Abstract: An aircraft propulsion system includes at least first and second electrical generators, each being configured to provide electrical power to a respective first and second AC electrical network. The system further comprises at least first and second AC electrical motors directly electrically coupled to a respective AC network and coupled to a respective propulsor, and a DC electrical network electrically coupled to the first and second AC networks via respective first and second AC to DC converters, and to a further electrical motor, the further electrical motor being coupled to a propulsor.Type: GrantFiled: March 10, 2021Date of Patent: January 3, 2023Assignee: ROLLS-ROYCE plcInventors: Richard Harwood, Kalyani G. Menon, Joseph Palmer, Ivan Popovic
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Patent number: 11542828Abstract: A gas turbine engine, includes: an engine core including a turbine, compressor, and shaft system connecting the turbine to the compressor, and forming a torque path therebetween. The shaft system is axially located by a thrust bearing located forward of the turbine, and the engine is configured, in the event of a shaft break which divides the shaft system into a front portion located by the thrust bearing and a rear portion unlocated by the thrust bearing, the rear portion is free to move axially rearwardly under a gas load. The engine further includes a shaft break detector having a forward speed sensor configured to measure a rotational speed of the front portion of the shaft system, and a rear microwave sensor configured to measure a rotational speed of the rear portion of the shaft system, wherein a shaft break can be detected based on differences in the measured speeds.Type: GrantFiled: March 12, 2021Date of Patent: January 3, 2023Assignees: ROLLS-ROYCE PLC, ROLLS-ROYCE DEUTSCHLAND LTD & CO KGInventors: Jorge Calderon, David Brown