Patents Assigned to Rolls-Royce Power Engineering PLC
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Patent number: 11511341Abstract: The present disclosure relates to a method of forming a component and at least one support structure joined to the component by additive layer manufacturing, wherein the support structure has a reduced density and/or increased porosity relative to the component. The method then comprises a subsequent heat treatment step at increased pressure on the component and support structure to separate the component and at least one support structure.Type: GrantFiled: September 27, 2019Date of Patent: November 29, 2022Assignee: ROLLS-ROYCE POWER ENGINEERING PLCInventor: Thomas S Jones
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Patent number: 11311957Abstract: A method and apparatus for applying a cladding layer to a surface of a component uses a cladding tool having a maximum reach less than the size of the surface. Geometry of the surface is segmented into a plurality of tessellated segments, each of which has a peripheral extent determined by a maximum reach of the cladding tool. A nominal tool subpath for each tessellated segment is generated, and then combined to generate a nominal tool path for depositing the cladding layer on the surface. The surface is clad using the nominal toolpath, including a process of adjusting the nominal tool path to an adjusted tool path that accounts for dimensions of the bead to be deposited by the tool to match an edge of the bead to be deposited with an edge of a previously deposited bead.Type: GrantFiled: March 4, 2019Date of Patent: April 26, 2022Assignees: ROLLS-ROYCE plc, ROLLS-ROYCE POWER ENGINEERING PLCInventors: Daniel Clark, Sebastiano D Giudice
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Patent number: 11193292Abstract: A nuclear power plant having a protective superstructure including a first end region configured to cover a nuclear reactor in a containment structure, a second end region opposite the first end region and configured to cover a cooling water pump house, and a central region between the first and second end regions and configured to cover a turbine hall. The superstructure has an oval-shaped plan profile, the oval having a greater degree of curvature at the first end region than at the second end region.Type: GrantFiled: May 21, 2018Date of Patent: December 7, 2021Assignee: ROLLS-ROYCE POWER ENGINEERING PLCInventors: Jose A Marquez-Santoyo, Mark J Richardson, Gareth Edwards, Paul C Smith
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Patent number: 11024434Abstract: The nuclear power generation system of the present invention comprises a reactor vessel. It further comprises a first crane gantry defining a fuel rod path along which nuclear fuel rods can be moved to/from the reactor vessel and a second crane gantry defining a component path along which reactor vessel components can be moved to/from the reactor vessel. The the first and second crane gantries both have a fixed radial orientation relative to the reactor vessel.Type: GrantFiled: November 5, 2018Date of Patent: June 1, 2021Assignee: ROLLS-ROYCE POWER ENGINEERING PLCInventor: Martin J Goodfellow
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Publication number: 20210062971Abstract: Cladding of the interior of a component part of a pressure vessel is shown. A lining which conforms to at least a portion of the interior geometry of the component is positioned in the interior of the component. The lining is then pressed into the component past its yield strength. The lining is then fused to the component.Type: ApplicationFiled: August 20, 2018Publication date: March 4, 2021Applicants: ROLLS-ROYCE plc, ROLLS-ROYCE POWER ENGINEERING plcInventors: Daniel CLARK, Sebastiano D GIUDICE, Carl BOETTCHER
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Patent number: 10726960Abstract: A coolant injection system for a nuclear power generation system includes the coolant injection system, and method of operation of the coolant injection system. The nuclear power generation system includes a reactor pressure vessel having a reactor core, a pressuriser in fluid communication with the reactor pressure vessel, and the injection system, which comprises a make-up tank having a tank inlet and a tank outlet. The injection system has an operating condition, and a fault response condition, and is configured to switch between these conditions when coolant level in the pressuriser drops below a threshold level. In the operating condition, the tank outlet is isolated from the reactor pressure vessel such that coolant is retained in the make-up tank, and the tank inlet is in fluid communication with the reactor pressure vessel and the pressuriser.Type: GrantFiled: November 9, 2018Date of Patent: July 28, 2020Assignee: Rolls-Royce Power Engineering plcInventor: Benjamin J. Ireland
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Publication number: 20200199902Abstract: A nuclear power plant having a protective superstructure including a first end region configured to cover a nuclear reactor in a containment structure, a second end region opposite the first end region and configured to cover a cooling water pump house, and a central region between the first and second end regions and configured to cover a turbine hall. The superstructure has an oval-shaped plan profile, the oval having a greater degree of curvature at the first end region than at the second end region.Type: ApplicationFiled: May 21, 2018Publication date: June 25, 2020Applicant: ROLLS-ROYCE POWER ENGINEERING plcInventors: Jose A MARQUEZ-SANTOYO, Mark J RICHARDSON, Gareth EDWARDS, Paul C SMITH
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Publication number: 20200194134Abstract: A depressurisation valve for a cooling system comprising: a main chamber having a main valve, a pilot line having a secondary valve and a blowdown line; the main valve being located to seal a path of the coolant system of the nuclear reactor. The main chamber is connected to the cooling circuit via the pilot line allowing coolant to enter the main chamber, and the blowdown line allows coolant to escape from the main chamber, the pilot line having a lower fluid resistance than the blowdown line. The pressure of coolant in the main chamber maintains the main valve in a closed position, and under elevated temperature and/or pressure conditions fluid is prevented from entering the main chamber via a closure of the secondary valve on the pilot line and reduce the pressure from the valve, moving it to its open position.Type: ApplicationFiled: November 20, 2019Publication date: June 18, 2020Applicants: ROLLS-ROYCE plc, ROLLS-ROYCE POWER ENGINEERING plcInventors: Brenton D SHEARER, James C PALMER, Benjamin J IRELAND
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Publication number: 20200108441Abstract: The present disclosure relates to a method of manufacturing a component (e.g. a component having an overhang) by additive layer manufacturing. The method comprises forming the component and at least one support structure by consolidating consecutive layers of deposited powder material using a heat source. The component and the support structure are at least partially spaced by a void containing unconsolidated powder material. The void may be bridged by bridge portions of consolidated powder material equally spaced along the void.Type: ApplicationFiled: September 27, 2019Publication date: April 9, 2020Applicant: ROLLS-ROYCE POWER ENGINEERING PLCInventor: Thomas S JONES
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Publication number: 20200108446Abstract: The present disclosure relates to a method of forming a component and at least one support structure joined to the component by additive layer manufacturing, wherein the support structure has a reduced density and/or increased porosity relative to the component. The method then comprises a subsequent heat treatment step at increased pressure on the component and support structure to separate the component and at least one support structure.Type: ApplicationFiled: September 27, 2019Publication date: April 9, 2020Applicant: ROLLS-ROYCE POWER ENGINEERING PLCInventor: Thomas S JONES
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Patent number: 10606340Abstract: Apparatus for enabling remote control of one or more devices, the apparatus comprising: a controller configured to: receive position data for a sensed position of an operator within a first volume; control a display located in a second volume, different to the first volume, to display a representation of at least a portion of the operator within a representation of at least a portion of the first volume, using the received position data; receive user input data from a user input device located in the second volume; and control a first device located at the first volume, using the received user input data to perform a first action.Type: GrantFiled: March 10, 2017Date of Patent: March 31, 2020Assignee: ROLLS-ROYCE POWER ENGINEERING PLCInventors: Stephen G Reddish, Christopher A Freeman, Michael Lewis
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Patent number: 10557629Abstract: A steam generator comprising a vessel having an inlet and an outlet, and in use a primary fluid flow enters the vessel through the inlet and exits the vessel through the outlet. A plurality of modules are connected in series and at least partially housed within the vessel, and each module comprises at least one tube. The modules are arranged such that at least one tube of one module is coaxial with at least one tube of an adjacent module so as to define a conduit through which a secondary fluid can flow from one module to an adjacent module.Type: GrantFiled: January 21, 2015Date of Patent: February 11, 2020Assignees: ROLLS-ROYCE plc, ROLLS-ROYCE POWER ENGINEERING plcInventors: Ian Michael Bunce, Nigel Alastair Town, Mark Alwyn Thomas Causton, Matthew Charles Blake, David William Mills
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Publication number: 20190324609Abstract: There is disclosed a data processing system for generating pages of image data to be displayed in a monitoring system which monitors the condition of one or more instrument operation parameters. The data processing system comprising a display sub-system configured to receive parameter data representing the condition of one or more operation parameters being monitored and read a set of configuration data for a page to be displayed, wherein the set of configuration data indicates a configuration of a page for displaying a group of at least one operation parameter of the one or more operation parameters being monitored. The display sub-system is further configured to generate a page to be displayed based on the parameter data, the configuration data and pre-generated image data stored in memory.Type: ApplicationFiled: April 2, 2019Publication date: October 24, 2019Applicant: ROLLS-ROYCE POWER ENGINEERING PLCInventors: Alan T. GRESHAM, Mark D. REEVE, Lee R. BERESFORD, Mark W. FRANKLIN
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Publication number: 20190316727Abstract: Apparatus for moving one or more processing devices relative to an object to be processed, comprising: first and second mounting units configured to be secured in a fixed position relative to the object to be processed and between which one or more tension members are mounted under tension; one or more carriages respectively connected to the one or more tension members, each of the carriages configured to accommodate a respective processing device; and a drive unit configured to move the one or more tension members so as to move the one or more carriages relative to the object.Type: ApplicationFiled: March 28, 2019Publication date: October 17, 2019Applicant: ROLLS-ROYCE POWER ENGINEERING PLCInventor: Sebastiano D. GIUDICE
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Publication number: 20190283166Abstract: A method and apparatus for applying a cladding layer to a surface of a component uses a cladding tool having a maximum reach less than the size of the surface. Geometry of the surface is segmented into a plurality of tessellated segments, each of which has a peripheral extent determined by a maximum reach of the cladding tool. A nominal tool subpath for each tessellated segment is generated, and then combined to generate a nominal tool path for depositing the cladding layer on the surface. The surface is clad using the nominal toolpath, including a process of adjusting the nominal tool path to an adjusted tool path that accounts for dimensions of the bead to be deposited by the tool to match an edge of the bead to be deposited with an edge of a previously deposited bead.Type: ApplicationFiled: March 4, 2019Publication date: September 19, 2019Applicants: ROLLS-ROYCE PLC, ROLLS-ROYCE POWER ENGINEERING PLCInventors: Daniel CLARK, Sebastiano D. GIUDICE
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Publication number: 20190258256Abstract: A component carrier for holding and positioning at least one component of an industrial object, the carrier comprising: a mobile trolley; and a component support on the trolley and configured to hold the component; wherein the component support is configured to be mobile relative to the trolley.Type: ApplicationFiled: January 30, 2019Publication date: August 22, 2019Applicant: ROLLS-ROYCE POWER ENGINEERING PLCInventors: Paul J. WILSON, Sebastiano D. GIUDICE
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Publication number: 20190193161Abstract: There is provided a method of manufacture of a component from multiple materials, and a consolidated component formed thereby. The method includes the steps of forming a component body comprising a first material, the component body defining a cavity, filling at least a portion of the cavity with a second material, and performing hot isostatic pressing of the component body and second material to form a consolidated component. The process offers a reduced-complexity, reduced-part-count method of manufacture for components formed of multiple materials.Type: ApplicationFiled: December 10, 2018Publication date: June 27, 2019Applicant: ROLLS-ROYCE POWER ENGINEERING PLCInventor: Richard Stuart BROWN
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Publication number: 20190172596Abstract: A coolant injection system for a nuclear power generation system includes the coolant injection system, and method of operation of the coolant injection system. The nuclear power generation system includes a reactor pressure vessel having a reactor core, a pressuriser in fluid communication with the reactor pressure vessel, and the injection system, which comprises a make-up tank having a tank inlet and a tank outlet. The injection system has an operating condition, and a fault response condition, and is configured to switch between these conditions when coolant level in the pressuriser drops below a threshold level. In the operating condition, the tank outlet is isolated from the reactor pressure vessel such that coolant is retained in the make-up tank, and the tank inlet is in fluid communication with the reactor pressure vessel and the pressuriser.Type: ApplicationFiled: November 9, 2018Publication date: June 6, 2019Applicant: ROLLS-ROYCE POWER ENGINEERING PLCInventor: Benjamin J. IRELAND
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Publication number: 20190164657Abstract: The nuclear power generation system of the present invention comprises a reactor vessel. It further comprises a first crane gantry defining a fuel rod path along which nuclear fuel rods can be moved to/from the reactor vessel and a second crane gantry defining a component path along which reactor vessel components can be moved to/from the reactor vessel. The the first and second crane gantries both have a fixed radial orientation relative to the reactor vessel.Type: ApplicationFiled: November 5, 2018Publication date: May 30, 2019Applicant: ROLLS-ROYCE POWER ENGINEERING PLCInventor: Martin J GOODFELLOW
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Patent number: 10139029Abstract: An arrangement for use in adjoining a support structure to a pipe that passes through the support structure. The arrangement comprises a mount attachable to the support structure. Radial bellows are connected to the mount. The bellows are arranged in use to extend circumferentially around a pipe and be connectable thereto such that a volume is defined by the bellows, mount and pipe.Type: GrantFiled: January 10, 2017Date of Patent: November 27, 2018Assignee: ROLLS-ROYCE POWER ENGINEERING PLCInventor: Iansteel Achunche