Abstract: A method of producing a non-lofted fiber veil of an orientable polymer for the production of insulation, e.g. thermal, for blown-in applications, having X, Y and Z vector directions of the fibers comprising, melt blowing the polymer to form molten fibers, having molecules oriented along the length of the fibers, the X vector direction, placing the fibers on a roller spinning at a rate to provide additional orientation of the molecules of the fibers, displacing some said fibers into the Y vector direction, and cooling the fibers while on the roller to form the non-lofted fiber veil. Also included is the product of the method, a blown in insulation, intermediate products, an apparatus and a method of producing a product for blown-in installation.

Abstract: A melt blowing die for extruding filaments of a polymer by a suitable configured air supply system to provide critical influencing and control over the molecular orientation, crystallinity and crystal orientation in high speed fiber spin line applications. Control of the both the magnitude and location of the applied shearing force is provided, through the design characteristics of the air supply system and, in particular, the attenuation of the filament through an attenuation slot; in one form in conjunction with the introduction of the air flow to the filament in a parallel flow caused by a Coanda bend in a second form in conjunction with a properly designed internal channel.