Patents Assigned to Rubycon Corporation
  • Patent number: 12597563
    Abstract: There is provided a capacitor (1) including a main body (10), in which a plurality of dielectric layers (13) and a plurality of electrode layers (11) are alternatively laminated, and an external electrode (20) that is connected to at least part of the main body. Before forming an external electrode by metal spraying (metallikon) on the main body, at least part of a connection surface (30) where the metal spraying is performed is scanned with a laser beam (51) so that scanning marks (55) composed of concave-convex structures (35) are formed by the laser beam on at least part of the connection surface.
    Type: Grant
    Filed: November 14, 2022
    Date of Patent: April 7, 2026
    Assignee: RUBYCON CORPORATION
    Inventors: Norimasa Morimitsu, Tomonao Kako
  • Patent number: 12586720
    Abstract: A capacitor (1) includes a main body (10) in which a dielectric layer (13) and an electrode layer (11) are laminated, and an external electrode (20) connected to at least a part of the main body. The electrode layer (11) includes a heavy edge portion (16) with a connecting part (18), which connects to the external electrode and is thicker than an internal electrode part (15). The capacitor (1) further includes an edge support layer (12) that is made of metal and is laminated on the heavy edge portion (16).
    Type: Grant
    Filed: August 10, 2021
    Date of Patent: March 24, 2026
    Assignee: Rubycon Corporation
    Inventor: Tomonao Kako
  • Patent number: 12586723
    Abstract: A thin film high polymer laminated capacitor includes: a laminated chip including dielectric layers, and internal electrode layers including first metal layers including a first metal vapor-deposited on the dielectric layers, and second metal layers including a second metal vapor-deposited on the first metal layers. The dielectric layers and the internal electrode layers are laminated and bonded alternately, and external electrodes are formed on one end and the other end of the laminated chip. The laminated chip includes a first region having the first metal layers formed on the dielectric layers, which are laminated alternately, and edge regions having the second metal layers formed on layers connected to the one end and layers connected to the other end in the first metal layers, which are laminated alternately, the first region having a capacitor function region, and the edge region having a heavy edge.
    Type: Grant
    Filed: November 15, 2023
    Date of Patent: March 24, 2026
    Assignee: RUBYCON CORPORATION
    Inventors: Tomonao Kako, Chiharu Ito
  • Patent number: 12500041
    Abstract: The present invention addresses a problem of providing an electrolytic capacitor with which an etching treatment of an electrode material is not required and with which it is possible to achieve higher capacitance than conventional electrolytic capacitors using electrode foils having surface areas increased only by etching. This electrolytic capacitor, as a solution, includes a capacitor element having an anode foil, a cathode foil, and separators interposed between the anode foil and the cathode foil; and an electrolytic solution impregnated in the capacitor element, wherein the anode foil or the cathode foil has a sintered material formed with sintered particles of power of at least one kind of aluminum and an aluminum alloy.
    Type: Grant
    Filed: July 5, 2022
    Date of Patent: December 16, 2025
    Assignees: RUBYCON CORPORATION, HEC KOUYO JAPAN CO., LTD.
    Inventors: Tsutomu Kaneko, Yoshishige Sakurai
  • Patent number: 12494324
    Abstract: A capacitor (1) includes a main body (10) in which dielectric layers (13) and electrode layers (11) are laminated, and an external electrode (20) connected to at least a part of the main body by metallikon. Each dielectric layer has a thickness Dt at a connection boundary (18) where the main body is connected to the external electrode, each electrode layer has a thickness Et at the connection boundary, and a ratio between the thickness Dt and the thickness Et is at least a first value DEmin. The first value DEmin may satisfy the following conditions with respect to a minimum set value Dt1 of the thickness Dt DE ? min ? a × Dt ? 1 + b 0.1 ?m ? Dt ? 1 ? Dt ? 1.5 ?m where a and b are coefficients.
    Type: Grant
    Filed: August 2, 2022
    Date of Patent: December 9, 2025
    Assignee: Rubycon Corporation
    Inventor: Tomonao Kako
  • Patent number: 12463298
    Abstract: Provided is an electrical storage device that is compact and can be manufactured easily, while allowing for use of higher voltages. In an electrical storage device, a winding structure comprises: a central electrode body in which a first extending part and a second extending part extending from either side of a central portion are wound around the central portion in the same direction; a first electrode body electrically connected to a first external terminal and extending toward an outer peripheral side from a vicinity of the central portion; a second electrode body electrically connected to a second external terminal and extending toward the outer peripheral side from a vicinity of the central portion; a first separator disposed between the central electrode body and the first electrode body; and a second separator disposed between the central electrode body and the second electrode body.
    Type: Grant
    Filed: April 13, 2021
    Date of Patent: November 4, 2025
    Assignee: RUBYCON CORPORATION
    Inventors: Kenji Oohara, Yuta Ishihara, Takashi Nozawa, Hibiki Oguchi, Ko Nakagawa, Akihiko Komatsu
  • Patent number: 12456584
    Abstract: The present invention pertains to a thin-film polymer laminated capacitor having a structure in which a resin thin film layer and an internal electrode metal layer are alternately laminated. The resin thin film layer has a high molecular weight structure obtained through polymerization of a first monomer which is a polyfunctional monomer and a second monomer which is a monofunctional monomer. The first monomer and the second monomer satisfy at least one of conditions (a) and (b). (a) The HLB value H2 of the second monomer is less than the HLB value H1 of the first monomer. (b) By using the following manufacturing method (1), when a first polymer member formed by using only the first monomer as the monomer and a second polymer member formed by using only the second monomer as the monomer are manufactured, and the water absorption rate of each of the polymer members is measured after being left still at 40° C.
    Type: Grant
    Filed: July 11, 2023
    Date of Patent: October 28, 2025
    Assignee: RUBYCON CORPORATION
    Inventors: Toshihito Kanai, Arina Hayakawa, Tomonao Kako
  • Patent number: 12456587
    Abstract: A solid electrolytic capacitor includes both a solid electrolyte and an electrolyte solution between electrode foils, wherein a rise in ESR can be sufficiently suppressed for a long time and for which a long life can be realized, and a method for manufacturing the capacitor is provided. To achieve the foregoing, this solid electrolytic capacitor includes an amine represented by general formula (1) as the basic component of an electrolytic solution. In the formula, R1 represents hydrogen, an alkyl group, a hydroxyalkyl group, or an alkoxyalkyl group. R2, R3, R4, and R5 each independently represent hydrogen, an alkyl group, a hydroxy group, a hydroxyalkyl group, an alkoxy group, or an alkoxyalkyl group. The ends of R2 and R3 may be bonded to each other to form a ring. The ends of R4 and R5 may be bonded to each other to form a ring.
    Type: Grant
    Filed: May 13, 2022
    Date of Patent: October 28, 2025
    Assignee: RUBYCON CORPORATION
    Inventors: Yosuke Nozawa, Yoshishige Sakurai
  • Patent number: 12437935
    Abstract: A solid electrolytic capacitor includes a solid electrolyte and an electrolyte between electrode foils, and a method for manufacturing the solid electrolytic capacitor can suppress a rise in ESR and realize a longer life. As a solution, in a solid electrolytic capacitor, a basic component of an electrolytic solution contains an amine represented by formula (1). In the formula, R1 represents hydrogen or an alkyl group, R2 represents an alkylene group, R3 represents an alkyl group. n represents an integer of 1 to 100, wherein R2's may be the same or different when n is 2 or more. m represents an integer of 1 to 3, wherein R1's may be the same or different when m is 1, and when m is 2 or 3, R2's may be the same or different, n's may be the same or different, and R3's may be the same or different.
    Type: Grant
    Filed: May 11, 2022
    Date of Patent: October 7, 2025
    Assignee: RUBYCON CORPORATION
    Inventors: Yosuke Nozawa, Yoshishige Sakurai
  • Publication number: 20250259791
    Abstract: The present invention pertains to a thin-film polymer laminated capacitor having a structure in which a resin thin film layer and an internal electrode metal layer are alternately laminated. The resin thin film layer has a high molecular weight structure obtained through polymerization of a first monomer which is a polyfunctional monomer and a second monomer which is a monofunctional monomer. The first monomer and the second monomer satisfy at least one of conditions (a) and (b). (a) The HLB value H2 of the second monomer is less than the HLB value H1 of the first monomer. (b) By using the following manufacturing method (1), when a first polymer member formed by using only the first monomer as the monomer and a second polymer member formed by using only the second monomer as the monomer are manufactured, and the water absorption rate of each of the polymer members is measured after being left still at 40° C.
    Type: Application
    Filed: July 11, 2023
    Publication date: August 14, 2025
    Applicant: RUBYCON CORPORATION
    Inventors: Toshihito KANAI, Arina HAYAKAWA, Tomonao KAKO
  • Patent number: 12249460
    Abstract: A film capacitor for positioning at a direct current (DC) terminal at a front end of an inverter having a plurality of switching elements, can include a first member, and a second member surrounding the first member, in which a first thickness of the first member is greater than a second thickness of the second member.
    Type: Grant
    Filed: December 20, 2023
    Date of Patent: March 11, 2025
    Assignees: LG MAGNA E-POWERTRAIN CO., LTD., RUBYCON CORPORATION
    Inventors: Sungtae Choi, Takahisa Makino
  • Patent number: 12217917
    Abstract: A solid electrolytic capacitor (1) includes an anode foil (2a) having formed thereon an oxide film, a cathode foil (2c), and a separator (2d), and is equipped with a solid electrolyte (20) formed of an electroconductive polymer compound in a fine particle form, and a water-soluble compound solution (30) introduced to surround the solid electrolyte (20), the solid electrolyte (20) contains a polyol compound having a molecular weight of less than 200 and a number of hydroxy groups of 4 or more as a first water-soluble compound (2f1), the water-soluble compound solution (30) contains one kind or multiple kinds of a glycol compound in a liquid form as a second water-soluble compound (2f2), and the second water-soluble compound (2f2) has an average molecular weight of less than 400.
    Type: Grant
    Filed: January 10, 2024
    Date of Patent: February 4, 2025
    Assignee: RUBYCON CORPORATION
    Inventors: Masayuki Sakaguchi, Tetsushi Ogawara, Yoshishige Sakurai, Akira Iijima, Yosuke Nozawa
  • Publication number: 20250010400
    Abstract: There is provided a capacitor (1) including a main body (10), in which a plurality of dielectric layers (13) and a plurality of electrode layers (11) are alternatively laminated, and an external electrode (20) that is connected to at least part of the main body. Before forming an external electrode by metal spraying (metallikon) on the main body, at least part of a connection surface (30) where the metal spraying is performed is scanned with a laser beam (51) so that scanning marks (55) composed of concave-convex structures (35) are formed by the laser beam on at least part of the connection surface.
    Type: Application
    Filed: November 14, 2022
    Publication date: January 9, 2025
    Applicant: Rubycon Corporation
    Inventors: Norimasa MORIMITSU, Tomonao KAKO
  • Patent number: 12176156
    Abstract: To provide an electrolytic capacitor having a configuration that achieves a low impedance by increasing the content of water, satisfies a withstand voltage of 400 V or more, and is capable of enhancing the long-term reliability. Provided as a solution is an electrolytic capacitor (1) including an electrolytic solution (2e) containing ethylene glycol, 10 to 30% by mass of water, and 1 to 12% by mass of an amine salt of a carboxylic acid, having added thereto 0.01 to 2% by mass of one or more kind of ammonium hypophosphite, an amine salt of hypophosphorous acid, and hypophosphorous acid, the carboxylic acid being a polycarboxylic acid having a chain hydrocarbon skeleton and a molecular weight of 140 to 500.
    Type: Grant
    Filed: June 16, 2020
    Date of Patent: December 24, 2024
    Assignee: RUBYCON CORPORATION
    Inventor: Yosuke Nozawa
  • Publication number: 20240412923
    Abstract: A capacitor (1) includes a main body (10) in which a dielectric layer (13) and an electrode layer (11) are laminated, and an external electrode (20) connected to at least a part of the main body. The electrode layer (11) includes a heavy edge portion (16) with a connecting part (18), which connects to the external electrode and is thicker than an internal electrode part (15). The capacitor (1) further includes an edge support layer (12) that is made of metal and is laminated on the heavy edge portion (16).
    Type: Application
    Filed: August 10, 2021
    Publication date: December 12, 2024
    Applicant: Rubycon Corporation
    Inventor: Tomonao Kako
  • Publication number: 20240395466
    Abstract: There is provided a method of manufacturing a capacitor (1), the capacitor (1) including a main body (10) in which dielectric layers (13) and electrode layers (11) are alternatively laminated, with at least part of the main body connected to external electrodes (20). The method of manufacturing includes a step (89) of forming an electrode layer on a dielectric layer. The forming of the electrode layer includes: a step (83) of forming a first metal layer including a connecting part, which is connected to the external electrode, and an internal electrode part; and a step (85) of forming a second metal layer on the connecting part. In addition, the method includes a step (82) of patterning to form the first pattern and a step (84) of patterning to form the second pattern using a second material that evaporates when the second metal layer is formed.
    Type: Application
    Filed: September 27, 2022
    Publication date: November 28, 2024
    Applicant: Rubycon Corporation
    Inventor: Tomonao Kako
  • Publication number: 20240347278
    Abstract: A capacitor (1) includes a main body (10) in which dielectric layers (13) and electrode layers (11) are laminated, and an external electrode (20) connected to at least a part of the main body by metallikon. Each dielectric layer has a thickness Dt at a connection boundary (18) where the main body is connected to the external electrode, each electrode layer has a thickness Et at the connection boundary, and a ratio between the thickness Dt and the thickness Et is at least a first value DEmin. The first value DEmin may satisfy the following conditions with respect to a minimum set value Dt1 of the thickness Dt DE ? min ? a × Dt ? 1 + b 0.1 ?m ? Dt ? 1 ? Dt ? 1.5 ?m where a and b are coefficients.
    Type: Application
    Filed: August 2, 2022
    Publication date: October 17, 2024
    Applicant: Rubycon Corporation
    Inventor: Tomonao Kako
  • Publication number: 20240153707
    Abstract: A film capacitor for positioning at a direct current (DC) terminal at a front end of an inverter having a plurality of switching elements, can include a first member, and a second member surrounding the first member, in which a first thickness of the first member is greater than a second thickness of the second member.
    Type: Application
    Filed: December 20, 2023
    Publication date: May 9, 2024
    Applicants: LG Magna E-Powertrain Co., Ltd., RUBYCON CORPORATION
    Inventors: Sungtae CHOI, Takahisa MAKINO
  • Patent number: 11967465
    Abstract: A film capacitor for positioning at a direct current (DC) terminal at a front end of an inverter having a plurality of switching elements, can include a first member; and a second member surrounding the first member, in which a second dielectric resistance of the second member is higher than a first dielectric resistance of the first member.
    Type: Grant
    Filed: November 29, 2019
    Date of Patent: April 23, 2024
    Assignees: LG MAGNA E-POWERTRAIN CO., LTD., RUBYCON CORPORATION
    Inventors: Sungtae Choi, Takahisa Makino
  • Patent number: 11908632
    Abstract: A solid electrolytic capacitor (1) includes an anode foil (2a) having formed thereon an oxide film, a cathode foil (2c), and a separator (2d), and is equipped with a solid electrolyte (20) formed of an electroconductive polymer compound in a fine particle form, and a water-soluble compound solution (30) introduced to surround the solid electrolyte (20), the solid electrolyte (20) contains a polyol compound having a molecular weight of less than 200 and a number of hydroxy groups of 4 or more as a first water-soluble compound (2f1), the water-soluble compound solution (30) contains one kind or multiple kinds of a glycol compound in a liquid form as a second water-soluble compound (2f2), and the second water-soluble compound (2f2) has an average molecular weight of less than 400.
    Type: Grant
    Filed: June 18, 2020
    Date of Patent: February 20, 2024
    Assignee: RUBYCON CORPORATION
    Inventors: Masayuki Sakaguchi, Tetsushi Ogawara, Yoshishige Sakurai, Akira Iijima, Yosuke Nozawa