Patents Assigned to S. D. Warren Company
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Patent number: 9844906Abstract: The present disclosure features processes and equipment for manufacturing materials that have a textured surface formed by applying a first texture to a curable coating, curing the coating, and then embossing a second, different texture over the first texture. The disclosure also features textured materials, including both release webs for use in replicative casting processes and finished products in sheet, board, plate or web form.Type: GrantFiled: December 10, 2015Date of Patent: December 19, 2017Assignee: S.D. WARREN COMPANYInventor: Robert J. Murray
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Patent number: 8551386Abstract: Methods for imparting a texture to a cured powder coated surface are provided. These methods involve heating the cured powder coating to a temperature greater than its glass transition point (Tg), then imparting a texture to the cured powder coating under pressure using a release medium having a replicative surface. After the texture is imparted to the cured powder coating, the release medium can be removed. Examples of suitable release media include, for example, engraved plates, engraved rolls, release papers, release films, and release webs.Type: GrantFiled: August 3, 2009Date of Patent: October 8, 2013Assignee: S.D. Warren CompanyInventors: Michael J. Tripp, David H. Juers
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Patent number: 8286342Abstract: Methods are disclosed for manufacturing electronic devices (e.g., transistors, and etc.), solar arrays, optical display arrays, portions of such devices and arrays, and the like. Utilizing a scrape coating and/or a tip printing process, various electronic and solar arrays are manufactured.Type: GrantFiled: November 7, 2008Date of Patent: October 16, 2012Assignee: S.D. Warren CompanyInventor: Gary P. Blenkhorn
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Patent number: 8191500Abstract: The invention relates to a device for coating plates (6) in circulation. Said device comprises a transport system for transporting plates (6) and a feeding device (5) which can apply the coating material (8) to the surface of the plates. Means (7) for drying and/or hardening the coating material are provided next to the feeding device and above the plates. Contrary to state of the art devices, said inventive device comprises means which enable a material web (3) to pass between the transport elements for the transport of plates and means (7) for drying and/or hardening.Type: GrantFiled: November 24, 2005Date of Patent: June 5, 2012Assignees: Kronoplus Technical AG, Theodor Hymmen Holding GmbH, S.D. Warren CompanyInventors: Dieter Döhring, Udo Hanitzsch, Gary Blenkhorn
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Patent number: 8192830Abstract: The present disclosure features processes and equipment for forming a variety of textured materials, including both release webs, and finished products such as flooring materials, wall coverings, textured laminates and the like. The processes described herein allow curing radiation to be passed through a texturing medium, rather than through the substrate to which the curable material is applied.Type: GrantFiled: April 14, 2011Date of Patent: June 5, 2012Assignee: S.D. Warren CompanyInventors: Gary P. Blenkhorn, Dieter Doehring
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Publication number: 20110186712Abstract: The present disclosure features processes and equipment for forming a variety of textured materials, including both release webs, and finished products such as flooring materials, wall coverings, textured laminates and the like. The processes described herein allow curing radiation to be passed through a texturing medium, rather than through the substrate to which the curable material is applied.Type: ApplicationFiled: April 14, 2011Publication date: August 4, 2011Applicant: S.D. Warren CompanyInventors: Gary P. Blenkhorn, Dieter Doehring
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Patent number: 7964243Abstract: The present disclosure features processes and equipment for forming a variety of textured materials, including both release webs, and finished products such as flooring materials, wall coverings, textured laminates and the like. The processes described herein allow curing radiation to be passed through a texturing medium, rather than through the substrate to which the curable material is applied.Type: GrantFiled: April 30, 2007Date of Patent: June 21, 2011Assignee: S.D. Warren CompanyInventors: Gary P. Blenkhorn, Dieter Doehring
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Publication number: 20110024938Abstract: Methods for imparting a texture to a cured powder coated surface are provided. These methods involve heating the cured powder coating to a temperature greater than its glass transition point (Tg), then imparting a texture to the cured powder coating under pressure using a release medium having a replicative surface. After the texture is imparted to the cured powder coating, the release medium can be removed. Examples of suitable release media include, for example, engraved plates, engraved rolls, release papers, release films, and release webs.Type: ApplicationFiled: August 3, 2009Publication date: February 3, 2011Applicant: S.D. Warren CompanyInventors: Michael J. Tripp, David H. Juers
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Patent number: 7771795Abstract: Methods for applying and curing powder coatings, and for imparting a surface effect, e.g., texture or smoothness, to powder coated surfaces are provided. Preferred methods include pressing a textured release medium against the uncured powder coating and then curing the coating to form a thermally stable powder coating surface with the negative image of the texture on the release medium on its surface.Type: GrantFiled: August 15, 2007Date of Patent: August 10, 2010Assignee: S.D. Warren CompanyInventors: David H. Juers, Craig R. Libby, Todd M. Roper, Michael J. Tripp
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Patent number: 7745007Abstract: Release sheets that can be used to manufacture artificial leather, paneling, and other products, as well as methods of making such release sheets are described. In general, the release sheets include a substrate and a release coating. The release coating is formed on the substrate by applying a crosslinkable material, such as an acrylic functional material, then crosslinking the material. An example of a release coating is the crosslinked reaction product of an acrylic functional material and a Michael donor. The release sheets have surfaces that can be replicated with high fidelity using a casting material, such as a urethane casting material.Type: GrantFiled: October 31, 2006Date of Patent: June 29, 2010Assignee: S.D. Warren CompanyInventor: Wayne L. Bilodeau
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Publication number: 20090314183Abstract: Compositions including various combinations of a starch, a plasticizer for the starch, a crystalline or crystallizable material, and an amphiphilic material for use as binders for coatings for paper and other surfaces are presented. Examples of such compositions include combinations of a starch and a crystalline or crystallizable material; a starch, a crystalline or crystallizable material, and a plasticizer; a starch, a plasticizer, a crystalline or crystallizable material, and an amphiphilic material; a starch, a crystalline or crystallizable material, and an amphiphilic material; a starch and an amphiphilic material. Also described are printable surfaces including a base material with the compositions for use as binder coatings described herein included within or coated on the base material. Further described are methods of making paper that include providing a base material and applying a composition for use as a binder coating as described herein onto the base material.Type: ApplicationFiled: June 24, 2008Publication date: December 24, 2009Applicant: S.D. WARREN COMPANYInventor: Peeyush Tripathi
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Publication number: 20090047480Abstract: Methods for applying and curing powder coatings, and for imparting a surface effect, e.g., texture or smoothness, to powder coated surfaces are provided. Preferred methods include pressing a textured release medium against the uncured powder coating and then curing the coating to form a thermally stable powder coating surface with the negative image of the texture on the release medium on its surface.Type: ApplicationFiled: August 15, 2007Publication date: February 19, 2009Applicant: S.D. WARREN COMPANYInventors: David H. Juers, Craig R. Libby, Todd M. Roper, Michael J. Tripp
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Publication number: 20080268203Abstract: The present disclosure features processes and equipment for forming a variety of textured materials, including both release webs, and finished products such as flooring materials, wall coverings, textured laminates and the like. The processes described herein allow curing radiation to be passed through a texturing medium, rather than through the substrate to which the curable material is applied.Type: ApplicationFiled: April 30, 2007Publication date: October 30, 2008Applicant: S.D. WARREN COMPANYInventor: Gary P. Blenkhorn
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Publication number: 20080185092Abstract: Methods are provided for manufacturing sheet-form products which carry an embossed texture and a printed pattern in register with the embossed texture. One method includes (a) providing a sheet-form substrate having a surface; (b) providing an embossing medium carrying an embossed pattern defining raised portions and recessed portions; (c) applying an ink to the raised portions of the embossed pattern; (d) transferring the ink from the embossing medium to the surface of the substrate, and (e) applying pressure to the embossing medium and substrate to impart the inverse of the embossed pattern to the surface of the substrate to form the sheet-form product. Sheet-form products are also provided.Type: ApplicationFiled: February 2, 2007Publication date: August 7, 2008Applicant: S.D. WARREN COMPANYInventor: Gary P. Blenkhorn
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Publication number: 20080187691Abstract: Papers are provided which exhibit rapid ink setting and ink drying. These papers include a topcoat layer, and a penultimate coating layer that draws ink through the topcoat layer. In some implementations, the penultimate coating layer includes a high internal pore volume filler, and/or has a fine external pigment pore structure.Type: ApplicationFiled: February 7, 2007Publication date: August 7, 2008Applicant: S.D. WARREN COMPANYInventors: Alonzo K. Osgood, Steven L. Masia, Daniel R. Coughlin, Phillip S. Coleman
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Patent number: 7374211Abstract: Rotary joints are provided, to allow fluid to flow from a stationary member to a rotating member. The rotary joints include a housing, configured to fit over the rotating member, a rotatable coupling disposed within the housing, configured to be fixedly attached to the rotating member, and a floating seal system that allows relative movement between the parts being sealed, accommodating thermal expansion and contraction of the rotating member and associated parts.Type: GrantFiled: October 31, 2006Date of Patent: May 20, 2008Assignee: S.D. Warren CompanyInventors: Mark A. Reifschneider, Richard A. Lippert
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Publication number: 20070066408Abstract: Rotary joints are provided for use in allowing fluid flow from a stationary member to a rotating joined member.Type: ApplicationFiled: October 31, 2006Publication date: March 22, 2007Applicant: S.D. Warren CompanyInventors: Mark Reifschneider, Richard Lippert
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Patent number: 7150477Abstract: Rotary joints are provided, to allow fluid to flow from a stationary member to a rotating member. The rotary joints include a housing, configured to fit over the rotating member, a rotatable coupling disposed within the housing, configured to be fixedly attached to the rotating member, and a floating seal system that allows relative movement between the parts being sealed, accommodating thermal expansion and contraction of the parts.Type: GrantFiled: April 19, 2002Date of Patent: December 19, 2006Assignee: S.D. Warren CompanyInventors: Mark A. Reifschneider, Richard A. Lippert
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Patent number: 6926855Abstract: A method of making a composite doctor blade is provided. The composite doctor blade includes multiple layers of composite material including a plurality of abrasive unidirectional fibers, in which a substantial proportion of the fibers are aligned in a direction substantially parallel to the long axis of the doctor blade. The unidirectional fibers are provided in a unidirectional fabric that includes, based on fabric weight, at least 60% by weight unidirectional fibers.Type: GrantFiled: September 10, 2003Date of Patent: August 9, 2005Assignee: S.D. Warren CompanyInventor: Gordon Eugene Carrier
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Patent number: 6861024Abstract: A flexible composite release sheet providing a replicative surface with a desired surface effect and a method of manufacturing such a release sheet is disclosed. The release sheet is suitable for use in multicomponent reactive urethane casting systems. The invention further provides flexible composite release sheets having a first acrylic functional coating layer containing the desired surface effect and a second silicone release coating layer overlying the acrylic functional coating layer.Type: GrantFiled: October 31, 2001Date of Patent: March 1, 2005Assignee: S. D. Warren CompanyInventor: Judith I. Glassock