Abstract: An abrasive tool with flat and consistent surface topography for conditioning a CMP pad and method for making are disclosed. The abrasive tool includes abrasive grains coupled to a low coefficient of thermal expansion (CTE) substrate through a metal bond. There is an overall CTE mismatch that ranges from about 0.1 ?m/m-° C. to about 5.0 ?m/m-° C. The overall CTE mismatch is the difference between the CTE mismatch of the abrasive grains and the metal bond and the CTE mismatch of the low CTE substrate and the metal bond.
Type:
Application
Filed:
March 27, 2014
Publication date:
July 31, 2014
Applicants:
SAINT-GOBAIN ABRASIFS, SAINT-GOBAIN ABRASIVES, INC.
Inventors:
Jianhui Wu, Guohua Zhang, Richard W. J. Hall
Abstract: An abrasive article includes a body having abrasive grains contained within a bond material comprising a metal or metal alloy, wherein the body comprises a ratio of VAG/VBM of at least about 1.3, wherein VAG is the volume percent of abrasive grains within the total volume of the body and VBM is the volume percent of bond material within the total volume of the body.
Type:
Application
Filed:
March 21, 2014
Publication date:
July 24, 2014
Applicants:
SAINT-GOBAIN ABRASIFS, SAINT-GOBAIN ABRASIVES, INC.
Inventors:
Srinivasan Ramanath, Kenneth A. Saucier, Rachana Upadhyay
Abstract: An abrasive article includes an abrasive body having abrasive grains within a bond material, the abrasive body further including a spinel material disposed at an interface between the abrasive grains and the bond matrix.
Abstract: A vitrified superabrasive product includes a superabrasive component and a vitrified bond component in which the superabrasive component is dispersed. The vitrified bond includes an oxide of a lanthanoid. Additionally, the vitrified bond component defines pores that can be essentially all less than 800 ?m in diameter. Seventy percent of the pores are in a range of between about 40 ?m and about 500 ?m and have an average aspect ratio less than about 2. The porosity is in a range of between about 50% and about 90% of the total volume of the superabrasive product.
Abstract: A vitrified superabrasive product includes a superabrasive component and a vitrified bond component in which the superabrasive component is dispersed, wherein the vitrified bond component defines pores occupying greater than about 50% of the total volume of the vitrified superabrasive product. The vitrified superabrasive product can be in the form of a grinding tool, such as a grinding wheel. A superabrasive mixture includes a glass powder, a superabrasive grit, a binder and a silicon carbide. The mixture can be in the form of a green body, which is fired under an atmosphere and pressure, and at a temperature sufficient to form a porous vitrified superabrasive product.
Abstract: An abrasive article includes a core comprising an organic material and a first bonded abrasive body integrally bonded directly to the core, wherein the bonded abrasive body includes a bond material, and abrasive particles contained within the bond material.
Type:
Application
Filed:
December 30, 2013
Publication date:
July 3, 2014
Applicants:
SAINT-GOBAIN ABRASIFS, SAINT-GOBAIN ABRASIVES, INC.
Inventors:
Shivshankar Sivasubramanian, Srinivasan Ramanath, Rachana Upadhyay, Steven W. Dumas, John E. Gillespie, Robert N. Smith, Rachel Z. Pytel
Abstract: An abrasive article configured to grind a workpiece having a fracture toughness at least about 7 MPa·m0.5 includes a body comprising abrasive particles contained within a bond material comprising a metal, wherein the body comprises a ratio of VAG/VBM of at least about 1.3, wherein VAG is a volume percent of abrasive particles within a total volume of the body and VBM is a volume percent of bond material within the total volume of the body, and wherein the abrasive particles have an average particle size of 40 to 60 microns.
Type:
Application
Filed:
December 30, 2013
Publication date:
July 3, 2014
Applicants:
Saint-Gobain Abrasifs, Saint-Gobain Abrasives, Inc.
Inventors:
Srinivasan Ramanath, Kenneth A. Saucier, Rachana Upadhyay, Cong Wang
Abstract: An abrasive article configured to grind a workpiece having a fracture toughness of less than about 6 MPa·m ½ includes a body comprising abrasive particles contained within a bond material comprising a metal, wherein the body comprises a ratio of VAG/VBM of at least about 1.3, wherein VAG is a volume percent of abrasive particles within a total volume of the body and VBM is a volume percent of bond material within the total volume of the body, and wherein the abrasive particles have an average particle size of 1 to 45 microns.
Type:
Application
Filed:
December 30, 2013
Publication date:
July 3, 2014
Applicants:
Saint-Gobain Abrasifs, Saint-Gobain Abrasives, Inc.
Inventors:
Srinivasan Ramanath, Kenneth A. Saucier, Rachana Upadhyay, Cong Wang
Abstract: A segment for an abrasive article is disclosed. The segment can include a segment body that can have a first face that can extend along a length of the segment body on a first side of the segment body and a second face that can extend along the length of the segment body on a second side of the segment body opposite the first side. A gullet wall can extend from the first face to the second face. The gullet wall can extend along a gullet. The segment can also include a recessed region that can extend into one or both of the first and second faces. The recessed region can include a gullet portion extending at least partially along the gullet wall.
Type:
Application
Filed:
December 18, 2013
Publication date:
July 3, 2014
Applicants:
Saint-Gobain Abrasifs, Saint-Gobain Abrasives, Inc.
Abstract: An abrasive article comprising a backing material and an abrasive layer disposed on the backing material, wherein the abrasive layer comprises a blend of abrasive particles comprising a first plurality of abrasive particles and a second plurality of abrasive particles.
Type:
Application
Filed:
December 31, 2013
Publication date:
July 3, 2014
Applicants:
Saint-Gobain Abrasifs, Saint-Gobain Abrasives, Inc.
Abstract: An abrasive article comprising: a first body comprising a first bond material having abrasive particles contained within the first bond material, wherein the first body comprising the first bond material comprises a ratio of VAG(1)/VBM(1) of at least about 1.3; a second body comprising a second bond material having abrasive particles contained within the second bond material, wherein the second body comprising the second bond material comprises a ratio of VAG(2)/VBM(2) of less than about 1.3, and wherein VAG is a volume percent of abrasive particles within a total volume of the first or second body respectively and VBM is a volume percent of the first or second bond material within the total volume of the first or second body respectively.
Type:
Application
Filed:
December 30, 2013
Publication date:
July 3, 2014
Applicants:
Saint-Gobain Abrasifs, Saint-Gobain Abrasives, Inc.
Inventors:
Srinivasan Ramanath, Kenneth A. Saucier, Rachana Upadhyay, Lenny C. Sales, Marc A. Lamoureux, Matthew F. Jacob, Cong Wang
Abstract: An abrasive segment can include an inner segment portion, an outer segment portion, and a central segment portion connected thereto. The inner segment portion can include an inner circumferential wall and an outer circumferential wall. Leading and trailing radial sidewalls can extend between the inner circumferential wall and the outer circumferential wall opposite each other. The outer segment portion can include an inner circumferential wall and an outer circumferential wall. Leading and trailing radial sidewalls can extend between the inner circumferential wall and the outer circumferential wall opposite each other. The central segment portion can include a leading radial sidewall and a trailing radial sidewall. The leading radial sidewall of the central segment portion can establish an acute angle, ?, with respect to the outer circumferential wall of the inner segment portion and an obtuse angle, ?, with respect the inner circumferential wall of the outer segment portion.
Type:
Application
Filed:
December 18, 2013
Publication date:
July 3, 2014
Applicants:
Saint-Gobain Abrasifs, Saint-Gobain Abrasives, Inc.
Abstract: A system and method for removing material (e.g., drilling or cutting) utilizing foam is provided. The system and method may comprise a vacuum collar that removes foam and residual particles from a cutting interface. The foam may be directed to a foam-to-liquid transforming device that decreases the volume of foam.
Abstract: A macro-porous abrasive article includes a spun lace substrate having a macro-porous structure and a coating. The coating is made of a resin binder and abrasive aggregates. The abrasive aggregates are formed from a composition of abrasive grit particles and a nanoparticle binder. The coating is at least partially embedded in the substrate. A method for making the macro-porous abrasive article includes combining abrasive aggregates of abrasive grit particles and a nanoparticle binder with a resin binder to form a slurry. The slurry is applied to a macro-porous support structure so that the slurry at least partially penetrates the substrate. The resin is then cured to bond the aggregate grains to the substrate.
Abstract: An abrasive article which is made from a liquid resin composition containing no formaldehyde, which replaces the resol or urea-formaldehyde resin used as an adhesive in coated abrasives and the resol used as an impregnation resin in bonded abrasives. The liquid resin composition comprises a product that results from the oxidative cleavage of an unsaturated plant or animal oil, chosen from aldehydes, peroxides and mixtures of these compounds. The liquid resin composition can be used for the manufacture of coated and bonded abrasive articles.
Type:
Grant
Filed:
May 6, 2009
Date of Patent:
May 27, 2014
Assignees:
Saint-Gobain Abrasives, Inc., Saint-Gobain Abrasifs Technologie et Services, S.A.S.
Abstract: An abrasive article has a body including an abrasive portion with a bond material, abrasive particles contained in the bond material, and a reinforcing member contained in the body. The abrasive portion can have a fracture propagation toughness WOF of at least about 5 kJ/m2. The reinforcing member can have openings with an open area of not greater than about 100 mm2 within a major plane of the reinforcing member.
Type:
Application
Filed:
November 20, 2013
Publication date:
May 22, 2014
Applicants:
Saint-Gobain Abrasifs, Saint-Gobain Abrasives, Inc.
Inventors:
Lingyu Li, Muthu Jeevanantham, Anne M. Bonner, Dean S. Matsumoto, Piotr Miziak, Andre Collin, Alejandro Javier Mantecon Torres, Stefano Francovigh
Abstract: An abrasive article including an abrasive body having abrasive grains made of microcrystalline alumina contained within a bond material, wherein the bond material comprises a total content of alumina of at least about 15 mol %.
Abstract: An abrasive tool with flat and consistent surface topography for conditioning a CMP pad and method for making are disclosed. The abrasive tool includes abrasive grains coupled to a low coefficient of thermal expansion (CTE) substrate through a metal bond. There is an overall CTE mismatch that ranges from about 0.1 ?m/m-° C. to about 5.0 ?m/m-° C. The overall CTE mismatch is the difference between the CTE mismatch of the abrasive grains and the metal bond and the CTE mismatch of the low CTE substrate and the metal bond.
Abstract: An abrasive article includes a body having abrasive grains contained within a bond material comprising a metal or metal alloy, wherein the body comprises a ratio of VAG/VBM of at least about 1.3, wherein VAG is the volume percent of abrasive grains within the total volume of the body and VBM is the volume percent of bond material within the total volume of the body.
Abstract: A saw blade includes a circular core having a plurality of cutting elements along its periphery, and a central arbor hole. One or more offset gullets extend radially inward from the perimeter of the core. Each offset gullet includes a first opening in one side of the core and a second opening in the other side of the core. The first and second openings are adjacent but at least partially offset from one another, so that at least a portion of the offset gullet is not see-through.