Patents Assigned to Salzgitter Flachstahl GmbH
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Patent number: 12053815Abstract: The invention relates to a method for producing a chassis part from micro-alloyed steel, having an improved cold workability of cold-solidified, mechanically separated sheet-metal edges, comprising the following method steps: —providing a hot-rolled strip or a hot-rolled strip sheet of the claimed alloy composition in weight percent, cutting a blank at room temperature and optionally carrying out further punching or cutting operations, —heating exclusively the sheet metal edge regions of the blank, which have been cold-solidified by the cutting or punching operations, to a temperature of at least 700° C. with a dwell time of at most 10 seconds and subsequent cooling with air, —cold forming the blank in one or more steps to form a chassis part at room temperature.Type: GrantFiled: November 15, 2017Date of Patent: August 6, 2024Assignee: Salzgitter Flachstahl GmbHInventors: Ingwer Denks, Stefan Mütze, Christian Pelz
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Patent number: 11795535Abstract: An aluminum-based coating of a flat steel product is applied in a hot-dipping method and comprises a mass percentage of silicon within a given range. The coating for a flat steel product, in particular for press mold hardening components, offers a shortened required minimum oven dwell time and a sufficiently large processing window when heating in an oven. This is achieved in that the surface of the coating has a degree of absorption for thermal radiation ranging between 0.35 and 0.95 prior to an annealing treatment, where the degree of absorption relates to an oven temperature ranging from 880 to 950° C. during the austenitizing annealing treatment. The invention additionally relates to an improved method for producing a flat steel product with an aluminum-based coating, to an inexpensive method for producing press-hardened components from such flat steel products, and to a press-hardened component made of such flat steel products.Type: GrantFiled: December 27, 2019Date of Patent: October 24, 2023Assignee: Salzgitter Flachstahl GmbHInventors: Marc Debeaux, Friedrich Luther, Thomas Koll
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Patent number: 11702729Abstract: A method for producing a steel strip containing, in addition to iron as the main component and unavoidable impurities, one or more of the following oxygen-affine elements in wt. %: Al: more than 0.02, Cr: more than 0.1, Mn: more than 1.3 or Si: more than 0.1, where the surface of the steel strip is cleaned, oxidation-treated and annealed. The treated and annealed steel strip is subsequently coated with a hot-dip coat. In order to be less cost-intensive and to achieve uniform, reproducible adhesion conditions for the coat, the steel strip is oxidation-treated prior to the annealing at temperatures below 200° C., where on the surface of the steel strip, with the formation of oxides with iron from the steel strip, an oxide layer is formed, which contains iron oxide and is reduction-treated during the course of the annealing under a reducing atmosphere to achieve a surface consisting substantially of metallic iron.Type: GrantFiled: January 30, 2019Date of Patent: July 18, 2023Assignee: SALZGITTER FLACHSTAHL GMBHInventors: Marc Debeaux, Nils Köpper
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Patent number: 11613791Abstract: The invention relates to a method for coating a steel sheet or steel strip to which an aluminium-based coating is applied in a dip-coating process and the surface of the coating is freed of a naturally occurring aluminium oxide layer. In order to provide a low-cost method for coating steel sheets or steel strips that makes the steel sheets or steel strips outstandingly suitable for the production of components by means of press hardening and for the further processing thereof, it is proposed that transition metals or transition metal compounds are subsequently deposited on the freed surface of the coating to form a top layer. The invention also relates to a method for producing press-hardened components from the aforementioned steel sheets or steel strips with an aluminium-based coating.Type: GrantFiled: February 14, 2018Date of Patent: March 28, 2023Assignee: Salzgitter Flachstahl GmbHInventors: Frank Beier, Kerstin Körner, Marc Debeaux
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Patent number: 11584971Abstract: A flat product of steel with yield strength Rp 0.2 of 660 to 820 MPa, BH2 value greater than 30 MPa, a hole expansion ratio greater than 30%, and a microstructure having a first main component at a proportion of at least 50%, including one or more individual components of ferrite, tempered bainite, and tempered martensite, each with less than 5% carbides, and a second main component at a proportion of 5% to 50%, including one or more individual components of martensite, residual austenite, bainite or perlite, with the steel having a following chemical composition (in weight %): C: 0.04 to 0.12; Si: 0.03 to 0.8; Mn: 1 to 2.5: P: max. 0.08; S: max. 0.01; N: max. 0.01; Al: up to 0.1; Ni+Mo; up to 0.5; Nb: up to 0.08; Ti: up to 0.2; Nb+Ti: min, 0.03; Cr: up to 0.6; the remainder being iron including unavoidable steel-associated elements.Type: GrantFiled: December 11, 2018Date of Patent: February 21, 2023Assignee: Salzgitter Flachstahl GmbHInventors: Ingwer Denks, Joachim Schöttler, Christian Pelz, Patrick Witteler
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Patent number: 11519050Abstract: The invention relates to a method for producing a component from a medium manganese flat steel product having 4 to less than 10 wt. % Mn, 0.0005 to 0.9 wt. % C, 0.02 to 10 wt. % Al, the remainder iron, including unavoidable steel-accompanying elements, and having a TRIP effect at room temperature. In order to produce a component, which is distinguished by very high strengths and an increased residual strain and re-shaping capacity, the flat steel product, according to the invention, is re-shaped by at least one re-shaping step to form a component and, before and/or during and/or after the at least one re-shaping step, the flat steel product is cooled down to a temperature of the flat steel product of less than room temperature to ?196° C. The invention further relates to a component produced by this method and to a use for said components.Type: GrantFiled: August 16, 2017Date of Patent: December 6, 2022Assignee: SALZGITTER FLACHSTAHL GMBHInventors: Peter Palzer, Thomas Evertz, Manuel Otto, Kai Köhler
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Patent number: 11512364Abstract: The invention relates to a method for producing a hot-rolled strip composed of a bainitic multi-phase steel and having a Zn—Mg—Al coating, comprising the following steps: melting a steel melt containing (in weight percent): C: 0.04-0.11, Si: <=0.7, Mn: 1.4-2.2, Mo: 0.05-0.5, Al: 0.015-0.1, P: up to 0.02, S: up to 0.01, B: up to 0.006, and at least one element from the group Nb, V, Ti in accordance with the following condition: 0.02<=Nb+V+Ti<=0.20, the remainder being iron including unavoidable steel-accompanying elements resulting from the melting process, casting the steel melt into a preliminary material, in particular a slab or a block or a thin slab, hot rolling the preliminary material into a hot-rolled strip having a final rolling temperature in the range of 800 to 950° C., cooling the hot-rolled strip to a winding temperature less than 650° C., winding the hot-rolled strip at a winding temperature less than 650° C.Type: GrantFiled: July 28, 2020Date of Patent: November 29, 2022Assignee: Salzgitter Flachstahl GmbHInventors: Ingwer Denks, Christian Pelz, Maik Habermann, Michael Braun, Stefan Mecke, Ansgar Geffert, Nils Köpper
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Patent number: 11352679Abstract: A steel product includes the following chemical composition in wt. %: C: 0.01 to <0.3, Mn: 4 to <10, Al: 0.003 to 2.9, Mo: 0.01 to 0.8, Si: 0.02 to 0.8, Ni: 0.005 to 3, P: <0.04, S: <0.02, N: <0.02, with the remainder being iron including unavoidable steel-associated elements, wherein an alloy composition satisfies the equation 6<1.5 Mn+Ni<8; or the equation 0.11<C+Al<3, or an alloy composition contains, in addition to Ni, at least one or more of the elements, in wt. %, B: 0.0005 to 0.014; V: 0.006 to 0.1; Nb: 0.003 to 0.1; Co: 0.003 to 3; W: 0.03 to 2 or Zr: 0.03 to 1. The steel product has a microstructure of 2 to 90 vol. % austenite, less than 40 vol. % ferrite and/or bainite, with the remainder being martensite.Type: GrantFiled: October 27, 2017Date of Patent: June 7, 2022Assignee: Salzgitter Flachstahl GmbHInventors: Peter Palzer, Manuel Otto, Kai Köhler, Thomas Evertz
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Patent number: 11338553Abstract: A composite material includes a metallic bottom flat element, a metallic top flat element, and an intermediate layer made of a thermosetting synthetic material and arranged between the bottom flat element and the top flat element. The intermediate layer includes three or more duromers, with at least one of the duromers being in a cured state and the other ones of the duromers being in an uncured state. The at least one of the duromers has a polymerization temperature between 50 and 100° C., with a second one of the other ones of the duromers having a polymerization temperature between 170 and 220° C. and a third one of the other ones of the duromers having a polymerization temperature between 230 and 260° C.Type: GrantFiled: August 23, 2017Date of Patent: May 24, 2022Assignee: Salzgitter Flachstahl GmbHInventors: Andreas Wedemeier, Benjamin Poller
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Patent number: 11339479Abstract: In a component made of press-form-hardened, aluminium-based coated steel sheet, the coating has a covering which contains aluminum and silicon applied in the hot-dip process. The press-form-hardened component in the transition region between steel sheet and covering has an inter-diffusion zone I, wherein, depending on the layer application of the covering before heating and press hardening, the thickness of the inter-diffusion zone I obeys the following formula: I [?m]<(1/35)×application on both sides [g/m2]+(19/7). Formed on the inter-diffusion zone I is a zone having various intermetallic phases having an average total thickness between 8 and 50 ?m, on which zone there is in turn arranged a covering layer containing aluminum oxide and/or hydroxide having an average thickness of at least 0.05 ?m to at most 5 ?m.Type: GrantFiled: April 13, 2017Date of Patent: May 24, 2022Assignees: SALZGITTER FLACHSTAHL GMBH, VOLKSWAGEN AKTIENGESELLSCHAFTInventors: Thomas Koll, Marc Debeaux, Friedrich Luther, Christian Fritzsche, Stefan Mütze, Frank Beier, Matthias Graul, Jan-Frederik Lass, Haucke-Frederik Hartmann
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Patent number: 11261503Abstract: The invention relates to a method for producing a flat steel product made of a medium manganese steel having a TRIP/TWIP effect. The aim of the invention is to achieve an improvement in the yield strength when a sufficient residual deformability of the produced flat steel product is obtained. This aim is achieved by the following steps: cold rolling a hot or cold strip, annealing the cold-rolled hot or cold strip at 500 to 840° C. for 1 minute to 24 hours, temper rolling or finishing the annealed hot or cold strip to form a flat steel product having a degree of deformability between 0.3% and 60%. The invention further relates to a flat steel product produced according to said method and to a use thereof.Type: GrantFiled: September 13, 2017Date of Patent: March 1, 2022Assignee: Salzgitter Flachstahl GmbHInventors: Peter Palzer, Thomas Evertz, Manuel Otto, Kai Köhler
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Patent number: 11214846Abstract: The invention relates to a method for producing a component from a medium-manganese flat steel product with 4 to 12 wt % Mn, preferably more than 5 to less than 10 wt % Mn, and with TRIP/TWIP effect. In order to improve the degrees of deformation of the shaped component while at the same time reducing the forming forces, the invention proposes shaping the flat steel product into a component in a first shaping step at a temperature of the flat steel product of 60° C. to below Ac3, preferably from 60° C. to 450° C. The invention also relates to a component produced according to said method and to a use for said components.Type: GrantFiled: September 12, 2017Date of Patent: January 4, 2022Assignee: Salzgitter Flachstahl GmbHInventors: Peter Palzer, Thomas Evertz, Manuel Otto, Kai Köhler
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Publication number: 20210301376Abstract: A high-strength, manganese-containing steel, in particular for producing a flexibly rolled flat steel product in the form of a hot or cold strip, includes the following chemical composition (in wt. %): C: 0.005 to 0.6; Mn: 4 to 10; Al: 0.005 to 4; Si: 0.005 to 2; P: 0.001 to 0.2; S: up to 0.05; N: 0.001 to 0.3; with the remainder being iron including unavoidable steel-associated elements, with optional alloying of one or more of the following elements (in wt. %): Sn: 0 to 0.5; Ni: 0 to 2; Cu: 0.005 to 3; Cr: 0.1 to 4; V: 0.005 to 0.9; Nb: 0.005 to 0.9; Ti: 0.005 to 0.9; Mo: 0.01 to 3; W: 0.1 to 3; Co: 0.1 to 3; B: 0.0001 to 0.05; Zr: 0.005 to 0.5; Ca: 0.0002 to 0.1 which has a good combination of strength, expansion and deformation properties.Type: ApplicationFiled: June 11, 2021Publication date: September 30, 2021Applicant: Salzgitter Flachstahl GmbHInventors: Peter Palzer, Thomas Evertz
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Patent number: 11047018Abstract: The invention relates to a steel strip for producing a non-oriented electrical steel. To achieve greatly improved frequency-independent magnetic properties, in particular greatly reduced hysteresis losses, in comparison with known electrical steels, the following alloy composition in wt % is proposed: C: ?0.03, Al: 1 to 12, Si: 0.3 to 3.5, Mn: >0.25 to 10, Cu: >0.05 to 3.0, Ni: >0.01 to 5.0, total of N, S and P: at most 0.07, remainder iron and smelting-related impurities, with the optional addition of one or more elements from the group Cr, Mo, Zn and Sn, wherein the steel strip has an insulation layer substantially consisting of Al2O3 and/or SiO2 with a thickness in the range from 10 ?m to 100 ?m. The invention also relates to a method for producing such a steel strip.Type: GrantFiled: July 13, 2017Date of Patent: June 29, 2021Assignee: SALZGITTER FLACHSTAHL GMBHInventors: Zacharias Georgeou, Frank Klose
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Publication number: 20210147953Abstract: A steel strip is produced by melting a steel melt containing (in wt. %): C: 0.1 to <0.3; Mn: 4 to <8; Al: >1 to 2.9; P: <0.05; S: <0.05; N: <0.02; remainder iron including unavoidable steel-associated elements. The steel melt is cast to form a pre-strip or to form a slab and heated to a rolling temperature of 1050 to 1250° C. or in-line rolling out of the casting heat. The pres-strip or slab is hot rolled into a hot strip having a thickness of 12 to 0.8 mm, at a final rolling temperature of 1050 to 800° C. The hot strip is reeled at a temperature of more than 200 to 800° C., pickled, annealed for an annealing time of 1 min to 48 h and at a temperature of 540 to 840° C., and cold rolled at room temperature or elevated temperature in at least one rolling pass.Type: ApplicationFiled: January 27, 2021Publication date: May 20, 2021Applicant: Salzgitter Flachstahl GmbHInventor: Peter Palzer
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Publication number: 20210140008Abstract: In a method for producing a flat steel product made of high-strength manganese steel, a hot or cold strip is provided with an alloy composition containing (in wt %): C: 0.0005 to 0.9; Mn: 4 to 12; Al: up to 10; P: <0.1; S: <0.1; N: <0.1; the remainder being iron, including unavoidable steel-alloying elements, with optional addition of one or more of the following elements (in wt %): Si: up to 6; Cr: up to 6; Nb: up to 1; V: up to 1.5; Ti: up to 1.5; Mo: up to 3; Sn: up to 0.5; Cu: up to 3; W: up to 5; Co: up to 8; Zr: up to 0.5; Ta: up to 0.5; Te: up to 0.5, B: up to 0.15. The hot or cold strip is flexibly rolled to a final thickness at a temperature of 60° C. to below Ac3 prior to a first rolling step.Type: ApplicationFiled: September 12, 2017Publication date: May 13, 2021Applicant: Salzgitter Flachstahl GmbHInventors: PETER PALZER, THOMAS EVERTZ, MANUEL OTTO, KAI KÖHLER
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Patent number: 10876195Abstract: In an aluminium-based coating for steel sheets or steel strips, the coating includes an aluminium-based coat applied in a hot-dip coating method, a covering layer containing aluminium oxide and/or hydroxide being arranged on the coat. The covering layer is produced by plasma oxidation and/or hot water treatment at temperatures of at least 90° C., advantageously at least 95° C., and/or steam treatment at temperatures of at least 90° C., advantageously at least 95° C. Alternatively, the covering layer containing aluminium oxide and/or hydroxide can be produced by anodic oxidation, the coat being produced in a molten bath with a Si content of between 8 and 12 wt. %, and an Fe content of between 1 and 4 wt. %, the remainder being aluminium.Type: GrantFiled: February 2, 2017Date of Patent: December 29, 2020Assignees: Salzgitter Flachstahl GmbH, Volkswagen AktiengesellschaftInventors: Thomas Koll, Marc Debeaux, Friedrich Luther, Haucke-Frederik Hartmann, Jan-Frederik Lass, Matthias Graul
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Publication number: 20200399727Abstract: A flat product of steel with yield strength ftp 0.2 of 660 to 820 MPa, BH2 value greater than 30 MPa, a hole expansion ratio greater than 30%, and a microstructure having a first main component at a proportion of at least 50%, including one or more individual components of ferrite, tempered bainite, and tempered martensite, each with less than 5% carbides, and a second main component at a proportion of 5% to 50%, including one or more individual components of martensite, residual austenite, bainite or perlite, with the steel having a following chemical composition (in weight %): C: 0.04 to 0.12; Si: 0.03 to 0.8; Mn: 1 to 2.5: P: max. 0.08; S: max. 0.01; N: max. 0.01; Al: up to 0.1; Ni+Mo; up to 0.5; Nb: up to 0.08; Ti: up to 0.2; Nb+Ti: min, 0.03; Cr: up to 0.6; the remainder being iron including unavoidable steel-associated elements.Type: ApplicationFiled: December 11, 2018Publication date: December 24, 2020Applicant: Salzgitter Flachstahl GmbHInventors: INGWER DENKS, JOACHIM SCHÖTTLER, CHRISTIAN PELZ, PATRICK WITTELER
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Publication number: 20200387685Abstract: The invention relates to a method for producing a hot-rolled strip composed of a bainitic multi-phase steel and having a Zn—Mg—Al coating, comprising the following steps: melting a steel melt containing (in weight percent): C: 0.04-0.11, Si: <=0.7, Mn: 1.4-2.2, Mo: 0.05-0.5, Al: 0.015-0.1, P: up to 0.02, S: up to 0.01, B: up to 0.006, and at least one element from the group Nb, V, Ti in accordance with the following condition: 0.02<=Nb+V+Ti<=0.20, the remainder being iron including unavoidable steel-accompanying elements resulting from the melting process, casting the steel melt into a preliminary material, in particular a slab or a block or a thin slab, hot rolling the preliminary material into a hot-rolled strip having a final rolling temperature in the range of 800 to 950° C., cooling the hot-rolled strip to a winding temperature less than 650° C., winding the hot-rolled strip at a winding temperature less than 650° C.Type: ApplicationFiled: July 28, 2020Publication date: December 10, 2020Applicant: Salzgitter Flachstahl GmbHInventors: Ingwer Denks, Christian Pelz, Maik Habermann, Michael Braun, Stefan Mecke, Ansgar Geffert, Nils Köpper
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Publication number: 20200368800Abstract: A planishing roll has a surface structure, in particular for producing flat products from a metallic material, in particular from a steel material. The surface structure has a material ratio of 2% at a depth of 0.2 ?m to 9 ?m, preferably at a depth of 0.8 ?m to 5.5 ?m. The depth is measured, starting from a zero line, in the direction of an axis of rotation of the planishing roll, with the zero line running parallel to the axis of rotation of the planishing roll and. Starting from the surface of the planishing roll, the zero line is displaced in the direction of the axis of rotation of the planishing roll until the material ratio of the planishing roll is 0.1%.Type: ApplicationFiled: August 11, 2020Publication date: November 26, 2020Applicant: Salzgitter Flachstahl GmbHInventors: Frank Beier, Martin Bretschneider, Michael Maxisch, Sven Lunke, Moritz Radszat, BJÖRN HILDEBRANDT, Jürgen Spehr, Thomas Routschek, Markus Hinkel