Abstract: A method for manufacturing a rotary tool for chip removing machining with at least one chip flute that extends in the longitudinal direction of the tool. The method involves preparing a mixture of a cemented carbide, cermet or ceramics powder and a carrier, such as a polymer, and placing the mixture in an extruding machine. The mixture is extruded in a feed direction by means of a die to form the diameter of the mixture body. The mixture body passes against a chisel which forms a chip flute in the outer periphery of the mixture body by chip-removing machining. When the chisel is displaced away from the mixture body, a non-fluted shaft portion is formed. By rotating the mixture body while contacted by the chisel, a helical chip flute can be formed. Alternatively, the body could be twisted after a straight flute has been formed, whereupon the flute becomes helical.

Abstract: A molybdenum silicide type-heating element and a method of manufacturing a heating element of the molybdenum silicide type. The heating element contains substantially Mo(Si1-x Alx)2 and Al2O3 and is prepared by mixing a molybdenum aluminum silicide-type material Mo(Si1-yAly)2 with SiO2, wherein the SiO2 has a purity of at least 98%.

Abstract: A cemented carbide tool comprising hard constituents in a binder phase of Co and/or Ni and at least one surface portion and an interior portion in which surface portion the grain size is smaller than in the interior portion is disclosed. The surface portion with the fine grain size has a lower binder phase content than the interior portion. A method to form the cemented carbide cutting tool is also disclosed.

Abstract: According to the present invention there is now provided a body cemented carbide provided with at least one wear resistant layer, which body contains a toughness increasing surface zone. Increase in toughness is obtained due to the presence of a surface zone having increased WC grain size and/or increased Co content. The invention is most suitable for WC—Co cemented carbides.

Abstract: A cemented carbide cutting tool insert/button for mining and construction comprising hard constituents in a binder phase of Co and/or Ni and at least one surface portion and an interior portion in which surface portion the grain size is smaller than in the interior portion is disclosed. The surface portion with the smaller grain size has a lower binder phase content than the interior portion. A method to form the cemented carbide cutting tool insert/button is also disclosed.

Abstract: A titanium based carbonitride alloy contains Ti, Nb, W, C, N and Co. The alloy also contains, in addition to Ti, Co with only impurity levels of Ni and Fe, 4-7 at % Nb, 3-8 at % W and has a C/(C+N) ratio of 0.50-0.75. The Co content is 9-<12 at % for general finishing applications and 12-16% for semifinishing applications. The amount of undissolved Ti(C,N) cores must be kept between 26 and 37 vol % of the hard constituents, the balance being one or more complex carbonitrides containing Ti, Nb and W. The invented alloy is particularly useful for semifinishing of steel and cast iron.

Abstract: An indexable cutting insert has at least first and second cutting edges and first and second edge-location surfaces associated with the first and second cutting edges, respectively. The insert-manufacturing procedure includes forming the first edge-location surface with reference to the first cutting edge, and then forming the second edge-location surface with reference to the second cutting edge. There results an indexable cutting insert having at least two spaced-apart chip-removing cutting edges and a plurality of location surfaces adapted to engage a base body for determining the spatial positions of respective cutting edges, wherein each location surface determines the spatial position of no more than one of the cutting edges.

Abstract: A titanium based carbonitride alloy containing Ti, Nb, W, C, N and Co. The alloy also contains, in addition to Ti, 9-14 at % Co with only impurity levels of Ni and Fe, 1-<3 at % Nb, 3-8 at % W and has a C/(C+N) ratio of 0.50-0.75. The amount of undissolved Ti(C,N) cores should be kept between 26 and 37 vol % of the hard constituents, the balance being one or more complex carbonitrides containing Ti, Nb and W. The alloy is particularly useful for milling of steel.

Abstract: A drill rod for percussive rock drilling includes a first rod part and an additional second rod part. The first rod part includes first and second ends, an inner duct, and an external thread disposed adjacent the first end, wherein the external thread is at least partly hardened by heat treatment. The additional rod part includes first and second ends, an inner duct, and an internally thread disposed adjacent the first end thereof, wherein the internal thread is at least partly hardened by heat treatment. The first ends of the respective first and second rod parts are threadedly secured to one another, and the second ends of the respective first and second rod parts are welded together to define a weld zone having a substantially martensitic structure. If there is further provided an intermediate hollow rod part, then the second ends of the respective first and second rod parts would be welded to respective ends of the intermediate hollow part to define weld zones having a substantially martensitic structure.

Abstract: A cutting insert used for cutting metal, especially for milling camshafts. The insert comprises at least one cutting edge that is formed by the intersection of a face with a flank. The cutting edges extend at an angle deviating from 90° relative to the cutting direction of the cutting insert in order to reduce the noise level during machining.

Abstract: A cutting tool includes first and second parts interconnected by respective connecting surfaces. Each connecting surface includes a serrated connecting surface having alternating ridges and grooves. Each groove is formed by two flanks of respective adjacent ridges and has a cross-sectional shape which becomes narrower toward a bottom of the groove. At least one of the groove flanks of the first part includes a plurality of contact surfaces spaced apart by a clearance surface, wherein a ridge of the second part is in contact with the contact surfaces and is out of contact with the clearance surface. The contact surfaces could be spaced apart along a length of the groove flank and/or along a height of the groove flank.

Abstract: A cutting insert used for cutting metal, especially for milling camshafts. The insert comprises at least one cutting edge that is formed by the intersection of a face with a flank. The cutting edges extend at an angle deviating from 90 degrees relative to the cutting direction of the cutting insert in order to reduce the noise level during machining.

Abstract: A method of depositing a crystalline ?-Al2O3 layer onto a cutting tool insert by Chemical Vapor Deposition at a temperature of from about 625 to about 800° C. includes the following steps: depositing a from about 0.1 to about 1.5 ?m layer of TiCxNyOz where x+y+z>=1 and z>0, preferably z>0.2; treating said layer at 625-1000° C. in a gas mixture containing from about 0.5 to about 3 vol-% O2, preferably as CO2+H2, or O2+H2, for a short period of time from about 0.5 to about 4 min, optionally in the presence of from about 0.5 to about 6 vol-% HCl; and depositing said Al2O3-layer by bringing said treated layer into contact with a gas mixture containing from about 2 to about 10 vol-% of AlC3, from about 16 to about 40 vol-% of CO2, in H2 and 0.8-2 vol-% of a sulphur-containing agent, preferably H2S, at a process pressure of from about 40 to about 300 mbar. Also included is a cutting tool insert with a coating including at least one ?-Al2O3-layer.

Abstract: A cemented carbide tool comprising hard constituents in a binder phase of Co and/or Ni and at least one surface portion and an interior portion in which surface portion the grain size is smaller than in the interior portion is disclosed. The surface portion with the fine grain size has a lower binder phase content than the interior portion. A method to form the cemented carbide cutting tool is also disclosed.

Abstract: The present invention relates to a method of making tungsten carbide powder by dissolving at least one organic or inorganic metal salt or compound of at least one of the groups IV, V, and VI of the periodic system preferably Cr, V, Mo and W in at least one polar solvent. Powder of WO3 is added to the solution, the solvent is evaporated, the remaining powder is heat treated in reducing atmosphere, mixed with carbon and carburized.

Abstract: The present invention relates to a method of making a cemented carbide comprising WC, 6-12 wt. % Co and 0.1-0.7 wt. % Cr, wherein the WC-grains are coated with Cr prior to mixing and no milling takes place during the mixing step. As a result a cemented carbide with improved properties is obtained.

Abstract: A method of making a cutting tool, the cutting tool having a WC—Co based cemented carbide body and a multi-layer coating, the method including: applying a first innermost bonding layer TiN to the body; applying a second layer in the form of a mutlilayered structure having sublayers of (TixAl1-x)N were x varies according to 0.45<x<0.55 and 0.70<x<0.80; applying a third layer of (TixAl1-x)N where x is 0.45<x<0.55; and applying a forth outermost layer on TiN.

Abstract: Methods of making a coated cemented carbide body include: forming a powder mixture having WC, 5-12 wt % Co, 3-11% cubic carbides of Ta and Ti with a ratio of Ta/Ti is 1.0-4.0; adding N in an amount of 0.6-2.0% of the weight of Ta and Ti; milling and spray-drying the mixture to form a powder; compacting and sintering the powder at a temperature of 1300-1500° C., in a controlled atmosphere of about 50 mbar followed by cooling, whereby a body having a binder phase enriched and essentially gamma-phase free surface zone of 5-50 ?m in thickness is obtained; applying a pre-coating treatment to the body; and appling a hard, wear-resistant coating to the body.

Abstract: As there is disclosed a cemented carbide body comprising WC with an average grain size of <10 ?m in a binder phase. In the cemented carbide body the WC grains can be classified in at least two groups in which a group of smaller grains has a maximum grain size amax and a group of larger grains has a minimum grain size bmin and each group contains at least 10 % of the total amount of WC grains. According to the invention bmin?amax>0.5 ?m and the difference in grain size within each group is >1 ?m.

Abstract: The present invention relates to a method of making a cemented carbide body with a bimodal grain size distribution by powder metallurgical methods including wet mixing, without milling, of WC-powders with different grain size distributions with binder metal and pressing agent, drying, pressing and sintering. The grains of the WC-powders are classified in at least two groups, a group of smaller grains and a group of larger grains. According to the method of the present invention, the grains of the group of smaller grains are precoated with a growth inhibitor with or without binder metal.