Patents Assigned to Sanyo Electric Co.,Ltd.
  • Patent number: 12155081
    Abstract: A power supply device includes a battery stack body including a plurality of secondary battery cells are stacked, a pair of end plates covering both end surfaces of the battery stack body, and a plurality of fastening members each disposed on an opposing side surface of the battery stack body to fasten the end plates to each other. Fastening member includes end-part fastening parts fixed to the end plates at both ends in a longer direction, and intermediate coupling part coupling end-part fastening parts to each other, and intermediate coupling part has a plate shape extending along a side surface of the battery stack body, and includes a plurality of rows of coupling bars formed in a wave shape in front view of fastening member. At the time of expansion of the secondary battery cells, the power supply device elastically deforms coupling bar in a plane along the side surface of the battery stack body so that intermediate coupling part stretches in the stack direction of the secondary battery cells.
    Type: Grant
    Filed: December 24, 2019
    Date of Patent: November 26, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventor: Go Yamashiro
  • Patent number: 12155039
    Abstract: Provided is a non-aqueous electrolyte secondary battery having excellent properties even at low temperatures. The non-aqueous electrolyte secondary battery comprises: an electrode assembly including a positive electrode plate and a negative electrode plate; a non-aqueous electrolyte; an exterior body having an opening, and accommodating the electrode assembly and the non-aqueous electrolyte; and a sealing plate for sealing the opening of the exterior body, wherein the negative electrode plate has a negative electrode core and a negative electrode active material layer formed on the negative electrode core, and the non-aqueous electrolyte contains a non-aqueous solvent, the non-aqueous solvent containing 50-80 vol % of a chain carbonate with respect to the non-aqueous solvent, and containing, as the chain carbonate, 30-40 vol % of dimethyl carbonate, 3-8 vol % of propylene carbonate, and 2-5 vol % of methyl propionate with respect to the non-aqueous solvent.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: November 26, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yohei Tao, Mio Nosaka, Keisuke Minami, Toyoki Fujihara
  • Patent number: 12142796
    Abstract: A secondary battery includes an electrode body configured such that a positive electrode plate and a negative electrode plate are tacked on each other with a separator being interposed therebetween, an exterior body having an opening and housing the electrode body, a sealing plate sealing the opening, and an external terminal attached to the sealing plate. Tabs provided at the positive electrode plate and the negative electrode plate are electrically connected to the external terminal via a current collector arranged between the electrode body and the sealing plate. The current collector has a first connection portion connected to the tabs and a second connection portion with a fuse portion. The fuse portion is fused when overcurrent flows in the current path. A portion of the fuse portion facing the electrode body is covered with a fuse portion insulating member made of a material whose melting point is 200° C. or higher.
    Type: Grant
    Filed: September 11, 2020
    Date of Patent: November 12, 2024
    Assignee: SANYO ELECTRIC CO., LTD.
    Inventor: Ryoichi Wakimoto
  • Patent number: 12142783
    Abstract: The battery module includes: battery stack configured to have a plurality of stacked batteries, batter stack including valve portion that releases a gas generated in each battery and output terminal; a plurality of bus bars configured to electrically connect output terminals of the plurality of batteries, the plurality of bus bars grouping the plurality of batteries into a plurality of battery units including at least two batteries, the plurality of bus bars connecting in parallel output terminals of batteries in each battery unit, the plurality of bus bars connecting in series battery units; and metal filter configured to be disposed between valve portion and output terminal in a first direction in which valve portion and output terminal are arranged and disposed, in stacking direction of batteries, within an extension range of battery belonging to a first terminal group to which a first bus bar of bus bars is fixed.
    Type: Grant
    Filed: July 26, 2019
    Date of Patent: November 12, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Nobuo Iwatsuki, Rui Ma, Tsubasa Michikami, Eiji Kawasaki
  • Patent number: 12136719
    Abstract: Power supply device includes: battery stack formed by stacking a plurality of battery cells; a pair of end plates disposed at both ends of the battery stack; binding bars configured to connect the pair of end plates; lower plate that is brought into contact with heat radiation surfaces of battery cells forming the battery stack and to which heat energy of battery cell is transferred; and heat conductive sheet having plasticity and stacked on a surface of lower plate. In lower plate, contact surface that is brought into contact with heat conductive sheet is regular uneven surface, heat conductive sheet is stacked on uneven surface in a pressed state, heat conductive surface of heat conductive sheet is deformed into a concave shape along uneven surface, and heat conductive sheet and lower plate are stacked on each other in a contact state.
    Type: Grant
    Filed: July 20, 2020
    Date of Patent: November 5, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Hiroshi Takata, Hiroyuki Takahashi
  • Patent number: 12136698
    Abstract: A non-aqueous electrolyte secondary battery including a positive electrode core; a positive electrode plate having a positive electrode active material layer formed on the positive electrode core; a negative electrode plate; a flat wound electrode assembly in which the positive electrode plate and the negative electrode plate are wound with a separator therebetween; and a non-aqueous electrolyte, wherein the positive electrode active material is a manganese-containing lithium transition metal composite oxide, the BET specific surface area of the positive electrode active material is 2.0-3.0 m2/g, the total surface area of the positive electrode active material contained in the positive electrode active material layer is 70-90 m2, and the value of A/B is 0.03-0.09 (?mol/m2), where A (?mol) is the total amount of FSO3 contained in the non-aqueous electrolyte, and B (m2) is the total area of the positive electrode active material contained in the positive electrode active material layer.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: November 5, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yohei Tao, Ken Kaneko, Keisuke Minami, Toyoki Fujihara
  • Patent number: 12136746
    Abstract: A method for producing busbar includes a step of applying pressure to pressure-weld a plurality of electric wires in a plurality of first regions in a bundle of the plurality of electric wires, the first regions being arranged at a predetermined interval in the extending direction of the bundle, to form a plurality of terminal joints that are joined to the output terminals of the respective batteries.
    Type: Grant
    Filed: September 2, 2019
    Date of Patent: November 5, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yasumasa Kojima, Hiroyuki Mihara
  • Patent number: 12136742
    Abstract: Power supply device is power supply device to be fixed to power supply target equipment, the power supply device including: a plurality of battery cells each having a prismatic outer covering can; a pair of end plates that cover both side end faces of a battery stack in which the plurality of battery cells are stacked; a plurality of fastening members that are plates extending in a stacking direction of the plurality of battery cells and are arranged on opposed side faces of the battery stack to fasten end plates to each other; bracket for fixing the pair of end plates to power supply target equipment; guide mechanism that slides end plate in the stacking direction of the battery stack at at least one interface between end plate and bracket; and elastic body arranged at at least one interface between end plate and bracket.
    Type: Grant
    Filed: July 20, 2020
    Date of Patent: November 5, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventor: Hiroyuki Takahashi
  • Patent number: 12132219
    Abstract: A power supply device includes a battery stack body in which a plurality of secondary battery cells are stacked, a pair of end plates covering both end surfaces of the battery stack body, and a plurality of fastening members disposed on the side surface of the battery stack body and fasten the end plates to each other. Fastening member includes plate-shaped bar extended in a stack direction of the secondary battery cells, and locking blocks fixed to both ends of plate-shaped bar. Locking block is formed to be thicker than plate-shaped bar, is joined to an end surface of plate-shaped bar, and protrudes toward an outer peripheral surface of the end plate. The end plate is provided with a stopper portion abutting on locking block on a part close to the battery stack body of a fitting portion to which locking block is guided, and locking block is locked to the stopper portion to fasten the end plate with fastening member.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: October 29, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventor: Go Yamashiro
  • Patent number: 12117502
    Abstract: An earth leakage detection device includes the following items. Voltage output unit generates a periodically changing periodic voltage and applies the periodic voltage to the other end of coupling capacitor via first resistor. Second resistor and third resistor are connected in series between a connection point between coupling capacitor and first resistor, and a predetermined fixed potential. Voltage measurement unit measures a voltage at a voltage dividing point between second resistor and third resistor. Diagnosis unit determines whether or not coupling capacitor is normal based on a voltage measured when switch is turned on in a state where voltage output unit outputs a fixed voltage.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: October 15, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventor: Masato Nakayama
  • Patent number: 12095063
    Abstract: A battery system incudes battery stack formed by stacking a plurality of battery cells and cooling plate thermally coupled to battery cell of battery stack. Heat insulating material is disposed between battery cells of battery stack, which are adjacent to each other, and heat insulating material insulates heat between battery cells adjacent to each other. In addition, cooling plate cools battery cell, is used in combination with an endothermic material having heat capacity to absorb thermal runaway energy of battery cell, and prevents induction of thermal runaway.
    Type: Grant
    Filed: July 8, 2019
    Date of Patent: September 17, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Naotake Yoshida, Tomoaki Ito, Takuya Egashira
  • Patent number: 12087900
    Abstract: A method of manufacturing an electrode plate for a battery of the present disclosure includes: a step (A) of forming a through hole (20) in a strip-shaped electrode plate (10); and a step (B) of cutting the strip-shaped electrode plate along a width direction. In the step (A), the through hole is formed at a position on a cutting line (21) which extends in the width direction of the strip-shaped electrode plate, in the step (B), cutting of the strip-shaped electrode plate is performed by multiple cutting blades (30A, 30B) disposed along the cutting line, and at least one cutting blade of the multiple cutting blades is disposed at the position of the through hole.
    Type: Grant
    Filed: October 11, 2022
    Date of Patent: September 10, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventor: Masahide Maruyama
  • Patent number: 12087963
    Abstract: The battery module includes: battery stack including a plurality of batteries that are stacked, each of the plurality of batteries having valve portion; duct plate configured to cover a surface of battery stack on which the plurality of valve portions are disposed, duct plate having gas discharge duct that is connected to valve portions of the respective batteries, and temporarily stores a blown-off gas; cover plate placed on duct plate; and flow path portion defined by duct plate and cover plate, flow path portion extending from gas discharge duct in a first direction that intersects with stacking direction and allowing leaking of the gas in gas discharge duct to an outside of battery module. Cover plate has opening through which a midst portion of flow path portion is communicable with the outside of the battery module.
    Type: Grant
    Filed: December 26, 2019
    Date of Patent: September 10, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Naotake Yoshida, Takuya Egashira, Yusuke Fujii, Nao Takeda, Takuya Unehara
  • Patent number: 12087964
    Abstract: The battery module includes: battery stack including a plurality of batteries that are stacked, each of the plurality of batteries having valve portion; duct plate configured to cover a surface of battery stack on which the plurality of valve portions are disposed, duct plate having gas discharge duct that is connected to valve portions of respective batteries, and temporarily stores a blown-off gas; cover plate placed on duct plate; and flow path portion defined by duct plate and cover plate, flow path portion extending from gas discharge duct and allowing leaking of a gas in gas discharge duct to an outside of battery module. Cover plate is disposed in a state where a predetermined gap is formed between cover plate and first wall portion of gas discharge duct that faces valve portions, and opening that allows an inside of gas discharge duct and the gap to communicate with each other is formed in first wall portion of gas discharge duct.
    Type: Grant
    Filed: December 26, 2019
    Date of Patent: September 10, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takuya Egashira, Yusuke Fujii, Nao Takeda
  • Publication number: 20240297386
    Abstract: A battery pack includes rectangular secondary batteries arranged in a state in which the secondary batteries is pressed against each other in an arrangement direction through spacers. Each secondary battery is configured such that a flat wound electrode body is housed in a battery case with a winding axis extending parallel with a long side surface of the battery case. The electrode body has a flat portion in which positive and negative electrode material mixture layers face each other with a separator interposed therebetween. The spacers include a pair of first pressing portions pressing both end portions of the long side surface, which faces the flat portion, of the battery case in a winding axis direction along a direction perpendicular to the winding axis, and a second pressing portion pressing a portion of the long side surface along the winding axis between the pair of first pressing portions.
    Type: Application
    Filed: January 19, 2021
    Publication date: September 5, 2024
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Yuji Ogishima, Takeshi Yoshida, Toyoki Fujihara, Keisuke Minami
  • Patent number: 12080855
    Abstract: A decrease in energy density of a battery is suppressed, and the occurrence of internal short circuit between a positive plate and a negative plate located at the innermost circumference of a curved portion of a flat electrode assembly, where the curvature of the curved portion is greatest, is suppressed. In a nonaqueous electrolyte secondary battery including a flat wound electrode assembly (14), the electrode assembly (14) has a pair of curved portions (20A, 20B) located at either end and a flat portion (21) located between the pair of curved portions. In at least one of the curved portions, at least two layers of a second electrode plate are disposed on an inner side of a curved portion of a first electrode plate located at an innermost circumference.
    Type: Grant
    Filed: November 25, 2019
    Date of Patent: September 3, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takafumi Hosokawa, Takashi Hosokawa, Kyohei Kobayashi, Shuji Ogawa
  • Patent number: 12080918
    Abstract: A secondary battery includes an electrode assembly including first and second electrodes, an outer body having an opening and housing the electrode assembly, a conductive sealing plate sealing the opening, and a deformable member. The sealing plate has a first through-hole. The deformable member seals the first through-hole. When the opening of the outer body faces upward, a second electrode connecting member electrically connected to the second electrode is above the deformable member. A conductive conducting member is disposed between the second electrode connecting member and the deformable member. The diameter of the conducting member is larger than the diameter of the first through-hole. When the pressure inside the outer body becomes equal to or higher than a predetermined value, the deformable member is deformed and brings the conducting member into contact with the second electrode connecting member and electrically connects the sealing plate and the second electrode connecting member.
    Type: Grant
    Filed: May 19, 2022
    Date of Patent: September 3, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Ryoichi Wakimoto, Yasuhiro Yamauchi
  • Publication number: 20240291083
    Abstract: A rectangular secondary battery includes an electrode body, a rectangular battery case housing the electrode body, a sealing plate, a current collector extending on an end side of the sealing plate in a longitudinal direction thereof and joined, by ultrasonic welding, to an end of a positive electrode plate or a negative electrode plate, and an external terminal provided outside the sealing plate and connected to the current collector. The sealing plate has a gas discharge valve ruptured when the internal gas pressure of the battery case has reached a predetermined value or greater, and a thin portion formed between the external terminal and the gas discharge valve and formed thicker than the gas discharge valve.
    Type: Application
    Filed: January 19, 2021
    Publication date: August 29, 2024
    Applicant: SANYO Electric Co., Ltd.
    Inventor: Hiroshi Maesono
  • Patent number: 12072393
    Abstract: In leakage detection device, coupling capacitor has a first end connected to a current path of power storage unit connected to load in a state of being insulated from a ground. Voltage output unit generates a periodic voltage that changes periodically, and applies the periodic voltage to a second end of coupling capacitor via impedance element. Voltage output unit measures a voltage at a node between coupling capacitor and impedance element. Leakage determination unit estimates at least one of an upper peak value and a lower peak value at a certain time, calculates a peak-to-peak value between the upper peak value and the lower peak value with virtually aligned time axes, and determines presence or absence of a leakage between a current path of power storage unit and the ground.
    Type: Grant
    Filed: June 15, 2020
    Date of Patent: August 27, 2024
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Masato Nakayama, Taisuke Hamada
  • Publication number: 20240283051
    Abstract: The battery module includes a plurality of batteries stacked together, and separator disposed between an adjoining two of the plurality of batteries and configured to insulate between the adjoining two of batteries. Separator includes thermal conduction suppressor and position regulator. Thermal conduction suppressor has lower thermal conductivity than position regulator and suppresses thermal conduction between the adjoining two of batteries. Position regulator has higher rigidity than thermal conduction suppressor, has dimension in stacked direction of batteries equal to or greater than dimension of thermal conduction suppressor in stacked direction, and abuts the adjoining two of batteries to regulate a position of each of the adjoining two of batteries in stacked direction.
    Type: Application
    Filed: May 3, 2024
    Publication date: August 22, 2024
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Go Yamashiro, Shingo Ochi