Abstract: A locking device includes an integrated circuit board specially shaped to fit the locking device and to bring a sensor on the circuit board adjacent to a moving lock component. The circuit board is preferably routed to form a convex shape that matches the locking device and provides printed circuit wiring to connect one or more sensors or other components to an external wiring harness, thereby reducing point-to-point wiring within the lock. Multiple different circuits may be provided on the same circuit board, which are automatically selected by the connectors used on different corresponding wiring harnesses and/or actuators. The design reduces assembly costs and allows rapid electrification of existing mechanical locking devices with minimal modification.

Abstract: An electronic lock with power failure control circuit includes a lock mechanism having a latchbolt movable between extended and a retracted positions and an electrically powered lock actuator to lock and unlock the latchbolt. The power failure control circuit includes a microcontroller and the lock is connected to a primary power source and an auxiliary power source, preferably supercapacitors and charger that can be turned on by the microcontroller and off when the charger signals a full charge. A power monitor circuit detects low voltage on the primary power supply and sets a power failure interrupt causing the microcontroller to execute power failure instructions that control the actuator so that the lock is placed into a desired locked or unlocked final state during the power failure. upon detection of the return of good power, the system resets the lock.

Abstract: Electrified access-control technology devices for a door, particularly electrified locks for a door, having embedded circuitry therein, and methods of making the same. One or more printed circuit boards (PCBs) having various electronic circuitry are secured inside a housing that encases an access-control device, particularly a lock, for a door. The one or more PCB(s) may be embedded on an internal surface of the housing such that the embedded PCB resides inside the housing along with the lock itself. The embedded PCB(s) avoid interference of both any working components of the lock inside the housing and any openings residing in the housing.

Abstract: An exit device for latching a door in tornado-prone areas keeps the door closed when the door is subjected to tornado debris impact by incorporating a blocking arm that swings outward away from the door as impact energy is transferred through the door to the blocking arm in the exit device. The blocking arm prevents a pushbar actuator from moving towards the door during impact or rebound which would allow the door to open. The blocking arm is biased close to the door in a non-blocking position where it initially receives the transferred impact energy. During the impact event the blocking arm rapidly rotates on a pivot from the non-blocking position to a blocking position away from the door. After the impact event, the blocking arm returns to the non-blocking position so that the exit device operates normally.

Abstract: A return spring assembly for returning a handle to the horizontal orientation includes a spring housing having an outer flange that contacts an outer surface of a door around the perimeter of a bored opening and an inner portion with a curved section that securely supports a latchbolt lock mechanism when an identical return spring assembly is installed on an opposite side of the door. A spring is driven by two spring drivers operating with a lost motion connection to the handle spindle to alternately compress the spring from opposite directions as the handle is rotated in opposite directions. The spring is positioned to not interfere with a linkage extending out from the latchbolt lock mechanism.

Abstract: A drive mechanism for door hardware, such as a pushbar exit device, includes a driver for moving a component of the door hardware, a controller for controlling the operation of the driver, a sensor for detecting motion of the moving component and a spring connected between the driver and the door hardware component. The spring allows the driver to move for a period of time after the component has stopped moving. The controller monitors the sensor and moves the component until the sensor indicates that the driven component has stopped moving. The sensor produces an output signal and the controller detects an inflection point in the output signal when the component stops moving while the driver is still operating.

Abstract: An electronic push retraction exit device includes a support rail, a push rail and a latch mechanism having a latch bolt operably connected to the push rail and movable between latched and unlatched positions. A control circuit in the exit device drives a linear actuator to retract and hold the push rail and the latch bolt in the unlatched position. The linear actuator preferably includes a stepping motor and is connected to the push rail through a lost motion connection allowing the exit device to be mechanically operated without moving the linear actuator. The control circuit preferably includes an electrical adjustment for the retraction distance of the latch bolt and an adjustable relatch timer. The exit device may be operated by a remote switch attached to a control connection, which may be permanently closed to simulate a prior art electrically operated exit device for compatibility with third party control systems.

Abstract: A fire exit alert system, preferably integrated into an exit device or automatic fire exit door closer, uses sound and light to signal the location of a fire exit in darkness and smoke-obscured rooms. The alert system includes a voice signal, such as “EXIT LOCATED HERE,” to signal that the location of the voice is also the location of the exit. A white noise signal generator is used to supplement the voice signal and produces a sound that is particularly localizable by the human ear. A strobe light and a laser are used to produce a visual guide to the location of the exit. The strobe light is flashed when the word “HERE” is used in the voice signal. The laser is used to produce a cone of light that points towards the fire exit alert system.

Abstract: A fire plate for receiving a bored in lock assembly and preventing passage of fire through a lock opening bored perpendicularly through a fire door. The fire plate is particularly adapted for use with integrated lock and latch assemblies that are designed for installation through a latch opening bored from an edge of the door into the lock opening. The latch opening has a diameter less than the lock opening and the fire plate blocks the space above and below the lock assembly in the lock opening to prevent the passage of smoke and fire through the lock opening. The fire plate includes two fire stop barriers that may be formed by bending from a sheet of spring steel and which preferably snap into engagement with the lock assembly as it is inserted from the latch opening into the lock opening.

Abstract: A fire exit alert system, preferably integrated into an exit device or automatic fire exit door closer, uses sound and light to signal the location of a fire exit in darkness and smoke-obscured rooms. The alert system includes a voice signal, such as “EXIT LOCATED HERE,” to signal that the location of the voice is also the location of the exit. A white noise signal generator is used to supplement the voice signal and produces a sound that is particularly localizable by the human ear. A strobe light and a laser are used to produce a visual guide to the location of the exit. The strobe light is flashed when the word “HERE” is used in the voice signal. The laser is used to produce a cone of light that points towards the fire exit alert system.

Abstract: An electronic push retraction exit device includes a support rail, a push rail and a latch mechanism having a latch bolt operably connected to the push rail and movable between latched and unlatched positions. A control circuit in the exit device drives a linear actuator to retract and hold the push rail and the latch bolt in the unlatched position. The linear actuator preferably includes a stepping motor and is connected to the push rail through a lost motion connection allowing the exit device to be mechanically operated without moving the linear actuator. The control circuit preferably includes an electrical adjustment for the retraction distance of the latch bolt and an adjustable relatch timer. The exit device may be operated by a remote switch attached to a control connection, which may be permanently closed to simulate a prior art electrically operated exit device for compatibility with third party control systems.