Patents Assigned to Saudi Basic Industries Corporation
  • Patent number: 7713898
    Abstract: A catalyst is formed from a phosphorus-containing ZSM-5-type zeolite. The ZSM-5-type zeolite has a silica/alumina molar ratio of at least 200. The phosphorus-containing ZSM-5-type zeolite also has a phosphorus content of at least 8% by weight of zeolite and has multiple phosphorus species exhibited by at least two 31P MAS NMR peaks with maxima at from about 0 to about ?50 ppm. The catalyst may be used in aromatic alkylation by contacting the catalyst with a feed of an aromatic hydrocarbon and an alkylating agent under reaction conditions suitable for aromatic alkylation.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: May 11, 2010
    Assignee: Saudi Basic Industries Corporation
    Inventors: Ashim Kumar Ghosh, Neeta Kulkarni, Pamela Harvey
  • Publication number: 20100105962
    Abstract: The invention relates to a process of making a syngas mixture containing hydrogen, carbon monoxide and carbon dioxide, comprising a step of contacting a gaseous feed mixture containing carbon dioxide and hydrogen with a catalyst, wherein the catalyst substantially consists of chromia/alumina. This process enables hydrogenation of carbon dioxide into carbon monoxide with high selectivity, and good catalyst stability over time and under variations in processing conditions. The process can be applied separately, but can also be combined with other processes, for example up-stream with other synthesis processes for making products like aliphatic oxygenates, olefins or aromatics.
    Type: Application
    Filed: June 24, 2008
    Publication date: April 29, 2010
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Agaddin M.Kh. Mamedov, Abdulaziz M. Al-Jodai
  • Patent number: 7692039
    Abstract: The present invention relates to a process for preparing purified terephthalic acid [PTA,], comprising the steps: dissolving crude terephthalic acid [CTA] in an aqueous medium in a reactor; hydrogenating CTA at a temperature of about 260-320° C. and a pressure of about 1100-1300 psig using a hydrogenation catalyst; crystallizing terephthalic acid in the reactor by lowering the temperature of the solution to about 160° C. without evaporation cooling; transferring the content of the reactor to a filtration unit; filtrating the content at a temperature of about 140-160° C. and a pressure of about 40-100 psig, preferably 80-100 psig to obtain a filter cake, washing the filter cake obtained with water having a temperature of about 140-160° C. in the filtration unit; and drying the filter cake.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: April 6, 2010
    Assignee: Saudi Basic Industries Corporation
    Inventors: Syed Mohammed Azhar Hashmi, Sulaiman Al-Luhaidan
  • Patent number: 7674942
    Abstract: A zeolite catalyst is prepared by treating a zeolite with a phosphorus compound to form a phosphorus-treated zeolite. The phosphorus-treated zeolite is heated to a temperature of about 300° C. or higher and combined with an inorganic oxide binder material to form a zeolite-binder mixture. The zeolite-binder mixture is heated to a temperature of about 400° C. or higher to form a bound zeolite catalyst. The bound zeolite may exhibit at least two 31P MAS NMR peaks with maxima at from about 0 to about ?55 ppm, with at least one peak having a maximum at from about ?40 to about ?50 ppm. Zeolites containing 10-oxygen ring pores that have been prepared in such a way may be used in aromatic alkylation by contacting the bound zeolite catalyst with an aromatic alkylation feed of an aromatic compound and an alkylating agent under reaction conditions suitable for aromatic alkylation.
    Type: Grant
    Filed: March 25, 2008
    Date of Patent: March 9, 2010
    Assignee: Saudi Basic Industries Corporation
    Inventors: Ashim Kumar Ghosh, Neeta Kulkarni, Pamela Harvey
  • Patent number: 7662737
    Abstract: Disclosed is a bound phosphorus-modified zeolite catalyst. Zeolite is treated with a phosphorus compound to form the phosphorus-treated zeolite. Binder material is treated with a mineral acid prior to being bound with the phosphorus-modified zeolite. The binder material includes inorganic oxide materials, such as alumina, clay, aluminum phosphate and silica-alumina, in particular, a binder of alumina or clay or their combinations. The mineral acid includes hydrochloric acid, nitric acid, phosphoric acid or sulfuric acid. The phosphorus-treated zeolite is combined with the acid-treated inorganic oxide binder material to form a zeolite-binder mixture. Water is added to form an extrudable paste which maybe shaped and is heated to a temperature of about 400° C. or higher to form a bound phosphorus-modified zeolite catalyst.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: February 16, 2010
    Assignee: Saudi Basic Industries Corporation
    Inventors: Ashim Kumar Ghosh, Pamela Harvey, Neeta Kulkarni
  • Patent number: 7655596
    Abstract: The present invention if for a catalyst for epoxidation of an alkene, such as ethylene, to an alkene oxide, such as ethylene oxide, on which silver has been deposited on alumina as a support which has been modified with certain weak base compounds, such as oxides of a Group 1A, Group 2A, Group 3A or the first transition series of the Periodic Table of Elements, and with a high temperature heat treatment. Optional promoters selected from the group consisting of compounds of Group 1A, Group 2A, Group 7A and Group 8 may be contacted with the alpha-alumina support in solution with a silver compound, with the catalyst precursor before calcination or with the catalyst after calcination. The catalyst is brought into contact with alkene and oxygen under reaction conditions to selectively convert the alkene to an alkene oxide.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: February 2, 2010
    Assignee: Saudi Basic Industries Corporation
    Inventors: Xiankuan Zhang, Alla Konstantin Khanmamedova
  • Publication number: 20100016525
    Abstract: Installation for the gas-phase polymerisation of at least one olefinic monomer, comprising a horizontal stirred reactor (1) consisting of an undivided space, provided with a number of gas feeds (13a-13) in the bottom section of the reactor (1) and a number of liquid feeds (7a-7) in the top section of the reactor (1) and at least two gas outlets (9, 11) at the top of the reactor (1), the installation being provided with means (43, 45) to regulate the discharge capacities of the gas outlets.
    Type: Application
    Filed: February 17, 2009
    Publication date: January 21, 2010
    Applicant: Saudi Basic Industries Corporation
    Inventors: Paul J. Diepen, Stanislaus M.P. Mutsers
  • Publication number: 20100016529
    Abstract: The present invention relates to a catalyst precursor for the production of odd olefins having the formula: wherein X and Y are halogen and n is 2 or 3; and to a process for its preparation and a method for oligomerization of ethylene.
    Type: Application
    Filed: April 4, 2006
    Publication date: January 21, 2010
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Marcus Seitz, Helmut G. Alt, Atieh Abu-Raqabah, Syrlac J. Palackal
  • Patent number: 7649112
    Abstract: An integrated facility is disclosed for simultaneous production of butanal and methacrylic acid products where the facility utilizes a mixed methacrolein and isobutanal stream to make methacrylic acid. The facility is also designed to utilize downstream n-butanal products such as n-butanol and/or 2-ethyl-hexanol to make butyl-methacrylates and 2-ethyl-hexyl-methacrylate. A method is also disclosed which integrates the production of butanal derived products and methacrylic acid derived products.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: January 19, 2010
    Assignee: Saudi Basic Industries Corporation
    Inventors: Scott A. Stevenson, Wugeng Liang
  • Patent number: 7649111
    Abstract: A heteropolyacid catalyst for oxidation of isobutyraldehyde, methacrolein or mixtures or combinations thereof to methacrylic acid is disclosed where the heteropolyacid catalyst includes at least molybdenum (Mo), phosphorus (P), vanadium (V), and a first component including bismuth (Bi) and/or boron (B). The heteropolyacid catalyst can also optionally include a second component including potassium (K), rubidium (Rb), cesium (Cs), and/or thallium (Tl) and optionally a third component including antimony (Sb), cerium (Ce), niobium (Nb), indium (In), iron (Fe), chromium (Cr), cobalt (Co), nickel (Ni), manganese (Mn), arsenic (As), silver (Ag), zinc (Zn), germanium (Ge), gallium (Ga), zirconium (Zr), magnesium (Mg), barium (Ba), lead (Pb), tin (Sn), titanium (Ti), aluminum (Al), silicon (Si), tantalum (Ta), tungsten (W), and/or lanthanum (La). The heteropolyacid catalyst can also include an ammonium-containing compound designed to increase a value of medium pores in the final heteropolyacid catalyst.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: January 19, 2010
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, Angie McGuffey, Joseph R. Linzer
  • Publication number: 20090314986
    Abstract: The present invention relates to a method for the deactivation of an organometallic catalyst in the product stream from an oligomerization reactor for the production of linear alpha-olefin, characterized in that the catalyst-containing product stream of the reactor is subjected to a temperature of at least 160° C. in a heating device. A reactor system for the method of the invention is also disclosed.
    Type: Application
    Filed: June 13, 2006
    Publication date: December 24, 2009
    Applicants: SAUDI BASIC INDUSTRIES CORPORATION, LINDE AG
    Inventors: Peter Fritz, Heinz Bölt, Fuad Mosa, Talal Ali
  • Patent number: 7635793
    Abstract: A catalyst is formed from a phosphorus-containing ZSM-5-type zeolite. The ZSM-5-type zeolite has a silica/alumina molar ratio of at least 200. The phosphorus-containing ZSM-5-type zeolite also has a phosphorus content of at least 8% by weight of zeolite and has multiple phosphorus species exhibited by at least two 31P MAS NMR peaks with maxima at from about 0 to about ?50 ppm. The catalyst may be used in aromatic alkylation by contacting the catalyst with a feed of an aromatic hydrocarbon and an alkylating agent under reaction conditions suitable for aromatic alkylation.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: December 22, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Ashim Kumar Ghosh, Neeta Kulkarni, Pamela Harvey
  • Publication number: 20090287019
    Abstract: A one-step vapor phase oxidation process produces an unsaturated carboxylic acid, such as acrylic acid or methacrylic acid, from an alkane, such as propane or isobutane, with a mixed metal oxide catalyst and an excess of alkane relative to oxygen. The unreacted alkane and the byproduct alkene are recycled to the reaction zone without separation. Overall yield and productivity of the unsaturated carboxylic improves for such a process. An analogous method for the preparation of unsaturated nitrites is also disclosed.
    Type: Application
    Filed: April 16, 2009
    Publication date: November 19, 2009
    Applicant: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Frederick Merrill Galloway, John S. Ledford, Andy H. Nuyen
  • Patent number: 7608652
    Abstract: The present invention relates to a catalyst composition for producing polyethylene terephthalate from terephthalic acid and ethylene glycol, comprising: (i) an antimony compound, being present such that the elemental antimony is in a range of about 15 ppm to less than 150 ppm; (ii) a zinc compound, being present such that the elemental zinc is in a range of about 40 to about 160 ppm; as well as a process for the preparation thereof.
    Type: Grant
    Filed: February 10, 2005
    Date of Patent: October 27, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Zahir Bashir, Jamil Siddiqui, Venkatanathan Sampath, Khalid Al-Luhaidan
  • Publication number: 20090216057
    Abstract: The present invention relates to a method for preparing linear alpha-olefins by oligomerizing of ethylene in the presence of an organic solvent and a homogenous catalyst, characterized in that the method is carried out in a reactor being fed with a gaseous feed comprising a minor amount of ethylene and a major amount of an inert gas.
    Type: Application
    Filed: June 13, 2006
    Publication date: August 27, 2009
    Applicants: SAUDI BASIC INDUSTRIES CORPORATION, LINDE AG
    Inventors: Peter Fritz, Heinz Bölt, Karl-Heinz Hoffman, Markus Köhler, Hans-Jörg Zander, Fuad Mosa, Talal Ali
  • Publication number: 20090214405
    Abstract: The present invention relates to a bubble column reactor comprising a column reactor having a sparger plate dividing the column reactor into a top reaction compartment and a bottom compartment, characterized in that an inlet and outlet line for introducing and disposing a flushing medium are connected to the bottom compartment; and an operation method thereof.
    Type: Application
    Filed: September 6, 2006
    Publication date: August 27, 2009
    Applicants: LINDE AG ZENTRALE PATENTABTEILUNG, SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Richard Schneider, Peter M. Fritz, Sebastian Muschelknautz, Heinz Bölt, Talal Ali, Fuad Mosa
  • Patent number: 7576026
    Abstract: A method of treating a ZSM-5-type zeolite catalyst is carried out by treating a ZSM-5 zeolite catalyst having a silica/alumina mole ratio of at least about 200 with a phosphorus compound. The phosphorus-treated ZSM-5 zeolite catalyst is calcined and steamed. Steaming of the catalyst is carried out at a temperature of less than about 300° C. The phosphorus-treated ZSM-5 zeolite catalyst has less than 0.05% by weight of the catalyst of any other element other than phosphorus provided from any treatment of the ZSM-5 zeolite with a compound containing said other element. The catalyst may be used in aromatic alkylation by contacting the catalyst with feed of an aromatic hydrocarbon and an alkylating agent within a reactor under reactor conditions suitable for aromatic alkylation. Water cofeed may be introduced water into the reactor during the aromatic alkylation reaction.
    Type: Grant
    Filed: September 19, 2007
    Date of Patent: August 18, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Ashim Kumar Ghosh, Neeta Kulkarni, Pamela Harvey, Roncalli J. Twomey
  • Patent number: 7566679
    Abstract: The invention relates to a homogeneous catalyst for the production of linear alpha-olefins by oligomerisation of ethylene, consisting of a zirconium salt of organic acids and a cocatalyst which consists of alkylaluminiums and/or aluminium chloride. The activity of the catalyst, system may sometimes be raised substantially by adjusting the molar ratio of chlorine to aluminium in the cocatalyst within the range between 1.0 and 1.5. The economic viability of the production process and product purity are improved.
    Type: Grant
    Filed: July 7, 2005
    Date of Patent: July 28, 2009
    Assignees: Saudi Basic Industries Corporation, Linde AG
    Inventors: Heinz Bölt, Peter Fritz, Holger Hackner, Atieh Abu-Raqabah, Mohammed Zahoor, Fuad Mosa
  • Patent number: 7560608
    Abstract: A method of modifying a zeolite catalyst to increase para-xylene selectivity of the zeolite catalyst in toluene methylation reactions is provided. The method includes forming a slurry of a ZSM-5-type zeolite and an aqueous solution of a phosphorus compound. Water is removed from the slurry to provide a non-steamed, phosphorus treated ZSM-5 zeolite catalyst without deposition of phosphorus onto the catalyst by organophosphorus vapor deposition. The resulting non-steamed, phosphorus treated ZSM-5 zeolite catalyst has a pore volume of from 0.2 ml/g or less and provides greater than 80% para-xylene selectivity of mixed xylenes when used in toluene methylation.
    Type: Grant
    Filed: October 22, 2007
    Date of Patent: July 14, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Ashim Kumar Ghosh, Gopalakrishnan Juttu, Pamela Harvey, Neeta Kulkarni
  • Patent number: 7507685
    Abstract: A zeolite catalyst is prepared by treating a zeolite with a phosphorus compound to form a phosphorus-treated zeolite. The phosphorus-treated zeolite is heated to a temperature of about 300° C. or higher and combined with an inorganic oxide binder material to form a zeolite-binder mixture. The zeolite-binder mixture is heated to a temperature of about 400° C. or higher to form a bound zeolite catalyst. The bound zeolite may exhibit at least two 31P MAS NMR peaks with maxima at from about 0 to about ?55 ppm, with at least one peak having a maximum at from about ?40 to about ?50 ppm. Zeolites containing 10-oxygen ring pores that have been prepared in such a way may be used in aromatic alkylation by contacting the bound zeolite catalyst with an aromatic alkylation feed of an aromatic compound and an alkylating agent under reaction conditions suitable for aromatic alkylation.
    Type: Grant
    Filed: March 25, 2008
    Date of Patent: March 24, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Ashim Kumar Ghosh, Neeta Kulkarni, Pamela Harvey