Abstract: Power tools with conductive couplings used with active injury mitigation technology are disclosed. Conductive couplings are particularly relevant to table saws, hand-held circular saws, track saws, miter saws, and band saws with active injury mitigation technology. Conductive couplings provide a mechanism through which an electrical signal can be coupled or imparted to a blade, and then monitored for changes indicative of human contact with the blade. An exemplary conductive coupling includes a brush that establishes an electrical connection with a moving part of a power tool, and the brush maintains contact with the moving part of the power tool during at least 40 hours of cumulative time when the motor is spinning the arbor and blade without an interruption in the electrical connection sufficient to trigger the reaction system. A conductive coupling may be two-sided compliant. A conductive coupling may connect to a motor shaft to minimize electrical noise.

Abstract: Power saws and features for power saws are disclosed. Various features are particularly relevant to jobsite or benchtop table saws, such as a trunnion formed from a shaped tube, an elevation carriage, and an arbor block retention mechanism. Other features are particularly relevant to table saws, hand-held circular saws, track saws, miter saws, and band saws with active injury mitigation technology, such as an electrically isolating gear and an overmolded arbor/gear element.

Abstract: Fast-acting and low-inertia actuators useable in various applications where a high force must be applied very quickly are disclosed. Power tools with detection systems configured to detect a dangerous condition between a person and a cutting tool are disclosed. In power tools, for example in a woodworking machine, a fast-acting and low-inertial actuator as disclosed herein can be used to retract a blade upon detection of a dangerous condition by a detection system. The actuator includes a charge of pressurized fluid and one or more electromagnets to selectively retain or release the pressurized fluid.

Abstract: Blade guards for table saws are disclosed. The blade guards can be used in a configuration where the guard holds a work piece against a work surface. This may be thought of as blade guards with hold-down capability. The blade guards also include splitters and anti-kickback assemblies. The anti-kickback assemblies include anti-kickback pawls that can be in an operable configuration or a disabled configuration.

Abstract: Fast-acting and low-inertia actuators useable in various applications where a high force must be applied very quickly are disclosed. Power tools with detection systems configured to detect a dangerous condition between a person and a cutting tool are disclosed. In power tools, for example in a woodworking machine, a fast-acting and low-inertial actuator as disclosed herein can be used to retract a blade upon detection of a dangerous condition by a detection system. The actuator includes a charge of pressurized fluid and one or more electromagnets to selectively retain or release the pressurized fluid.

Abstract: Blade guards for table saws are disclosed. The blade guards can be used in a configuration where the guard holds a work piece against a work surface. This may be thought of as blade guards with hold-down capability. The blade guards also include splitters and anti-kickback assemblies. The anti-kickback assemblies include anti-kickback pawls that can be in an operable configuration or a disabled configuration.

Abstract: Power saws and features for power saws are disclosed. Various features are particularly relevant to jobsite or benchtop table saws, such as a trunnion formed from a shaped tube, an elevation carriage, and an arbor block retention mechanism. Other features are particularly relevant to table saws, hand-held circular saws, track saws, miter saws, and band saws with active injury mitigation technology, such as an electrically isolating gear and an overmolded arbor/gear element.

Abstract: Table saws and table saws designed to implement safety systems that detect contact between a person and a dangerous portion of the saw are disclosed. Table saw components, mounting systems for table saws, and table saw attachments are also disclosed. One embodiment may include a first clamp surface, a second clamp surface spaced apart from the first clamp surface so that a base portion of a riving knife or splitter can be placed between the clamp surfaces with the opposing sides of the base portion generally parallel to the first and second clamp surfaces.

Abstract: Blade tilt mechanisms for table saws are disclosed. The disclosed tilt mechanisms provide easy and intuitive operation. They also provide auto-locking so that a user simply releases a component to lock the blade at a specific angle. The tilt mechanisms also provide defined incremental steps for the tilt of the blade and the steps are typically spaced at 1-degree intervals.

Abstract: Control systems are disclosed for power tools such as table saws, miter saws, band saws, hand-held circular saws, jointers, shapers, routers, and up-cut saws. The control systems include systems to turn power tools on and off, and to control the supply of power to motors. The systems to turn power tools on and off may include dual switches that must be operated together to turn a power tool on. The systems to provide power to motors may include dual relays in series implemented with methods to minimize arcing and welding of the relays. The systems described herein may be implemented in power tools equipped with active injury mitigation technology.

Abstract: Blade guards for power tools such as table saws are disclosed. The blade guard may include a guard that pivots up and down to allow a workpiece to move past the guard, a dust collection channel, and a pivot mechanism which maintains the dust collection channel in an operable condition as the guard pivots up or down. The guard may also function as a wood stop and it may include anti-kickback pawls. The blade guard may be part of a dust collection system and may be connected to a vacuum system by a conduit such as a flexible hose.

Abstract: A dust collection system designed for a table saw is disclosed. The dust collection system includes a dust shroud and dust shield to channel dust generated by a blade as it cuts wood or other material. The dust shroud includes fins and walls to “peel” dust and air off a spinning blade and direct the dust and air downward. The dust shroud encloses the lower front portion of a blade. An insert with a channel into which a dust shield can extend is disclosed.

Abstract: Elevation and blade tilt mechanisms for table saws are disclosed. The elevation and tilt mechanisms may include an indexable position adjustment system configured to adjust the position of the blade relative to the table in discrete increments. Such table saws may also include a trunnion assembly with an elevation carriage slideably mounted to front and rear brackets, the brackets being tiltable with the elevation carriage relative to the table, and the elevation carriage being adapted to maintain the tilt of each bracket relative to the other bracket in a fixed orientation.

Abstract: Blade guards for power tools such as table saws are disclosed. The blade guard may include a shroud that pivots up and down to allow a workpiece to move past the guard, a dust collection channel, and a pivot joint which maintains the dust collection channel in an operable condition as the shroud pivots up or down. The guard may also include a wood stop and anti-kickback pawls. The blade guard may be part of a dust collection system and may be connected to a vacuum system by a conduit such as a flexible hose.

Abstract: Inserts for table saws are disclosed. The table inserts are equipped with a toolless locking mechanism that mechanically holds the insert in place and which allows for the installation and removal of the insert without the use of tools. The locking mechanism is easy to lock and unlock and yet robust enough to hold a zero-clearance insert in place.

Abstract: Table saws and features for table saws are disclosed. Some of the disclosed features are particularly relevant to portable table saws such as jobsite and bench-top table saws. Disclosed features include, but are not limited to, extendable rails, mechanisms to lock rails in position, drawers, compartments and components to store table saw accessories, switch boxes, dust collection systems, table saw housings, tables, and handles.

Abstract: Control systems are disclosed for power tools such as table saws, miter saws, band saws, hand-held circular saws, jointers, shapers, routers, and up-cut saws. The control systems include systems to turn power tools on and off, and to control the supply of power to motors. The systems to turn power tools on and off may include dual switches that must be operated together to turn a power tool on. The systems to provide power to motors may include dual relays in series implemented with methods to minimize arcing and welding of the relays. The systems described herein may be implemented in power tools equipped with active injury mitigation technology.

Abstract: Inserts for table saws are disclosed. The table inserts are equipped with a toolless locking mechanism that mechanically holds the insert in place and which allows for the installation and removal of the insert without the use of tools. The locking mechanism is easy to lock and unlock and yet robust enough to hold a zero-clearance insert in place.

Abstract: Table saws and table saws designed to incorporate safety systems are disclosed. The table saws may include vertical slide elevation mechanisms positioned toward the rear of the saw and constructed so that an arbor block and blade can retract when a safety system detects an unsafe condition. Other table saw parts and components are also disclosed.

Abstract: Elevation mechanisms for table saws and anti-backdrive mechanisms for use in elevation mechanisms for table saws are disclosed. The anti-backdrive mechanisms typically include three sub-assemblies: an input assembly, an output assembly, and a fixed assembly. The anti-backdrive mechanisms prevent a torque related to the output assembly from changing the blade elevation. For example, the weight of the blade and the structure supporting the blade is prevented from backdriving the elevation mechanism and allowing the blade to drop.