Abstract: A camshaft phaser for variably adjusting the control times of gas exchange valves of an internal combustion engine, including: a stator and a rotor which can be rotated relative to the stator, wherein a plurality of hydraulic chambers are formed between the stator and the that are separated by radially inwardly projecting webs of the stator. Radially outwardly projecting vanes are formed on the rotor that divide each of the hydraulic chambers into first and second groups of working chambers with an opposing effective direction. A pressure medium pump is adapted to apply a pressure medium to the working chambers. A central valve controls the oil pressure in the working chambers. The pressure medium pump is directly connected to the working chambers in each ease via a pressure medium channel; the central valve is connected to the working chambers via discharge channels; and the central valve exclusively controls the pressure medium discharge from the working chambers.

Abstract: A steering system for an autonomous vehicle or a steer-by-wire vehicle is simpler than a rack and pinion mechanism. The pinion is replaced by a roller and the toothed portion of the rack is replaced by a flat section. The bar, which replaces the rack is translated along its axis by an electric actuator such as a ball screw. The roller and a yoke prevent out of axis movement and prevent rotation about the axis.

Abstract: A switchable finger follower, including an inner lever and an outer lever. The outer lever includes a pocket defined by two outer arms that extend along longitudinal sides of the inner lever. The outer lever is mounted for pivoting movement at the first end of the inner lever by a pivot axle, and a respective outer roller is separately mounted on an outer side of each of the two outer arms. A coupling device is located on one of the inner or outer levers and has a coupling pin arranged to move between a locking position, in which the inner and outer levers are connected together for movement in an activation direction, and an unlocked position, in which the inner lever is pivotable relative to the outer lever. A method of assembling a finger lever with outer rollers connected to the two outer arms is also provided.

Abstract: In a method for operating a powertrain of a vehicle, a first electric motor can provide a first drive torque, a second electric motor can provide a second drive torque and an internal combustion engine can provide a third drive torque to an output. The internal combustion engine and the first electric motor can be connected to the output via a separating clutch. In the event of a specific acceleration requirement, the separating clutch is closed regardless of a state of the internal combustion engine, and the first electric motor delivers the first drive torque and the second electric motor delivers the second drive torque together to the output.

Abstract: A differential (1) includes pinion gears (2, 3), a drive wheel (4), and at least one cover (5, 13), wherein: the outside of the drive wheel (4) has toothing (7) extending circumferentially around an axis of rotation (6) and the inside of the drive wheel is provided with bearing points (8, 9); the pinion gears (2, 3) are mounted on the bearing points (8, 9) in the drive wheel (4); and the differential (1) is closed on at least one side by the at least one cover (5, 13).

Abstract: A single unit solenoid-controlled hydraulic fluid control valve (HFCV) configured to recirculate an exiting hydraulic fluid from a first hydraulic actuation chamber to a second hydraulic actuation chamber is provided. The HFCV includes a selectively movable spool having an inner fluid chamber configured to receive and deliver the exiting hydraulic fluid to one or both of either a sump or one of the first or second hydraulic actuation chambers.

Abstract: A wheel bearing has four rows of ball rollers. All four of the rows are at the same radius from an axis of rotation and have the same number of rollers. The bearing is assembled by inserting the rollers radially into raceways of a single piece outer ring and of two ring portions of a split inner ring. Then, the inner ring portions are assembled to the outer ring and to each other axially.

Abstract: A hydraulic fluid control valve (HFCV) configured to recirculate an exiting hydraulic fluid from a first hydraulic actuation chamber to a second hydraulic actuation chamber is provided. The HFCV includes a spring well that combines a hydraulic fluid received from a hydraulic fluid pressure source with a recirculated hydraulic fluid from the first hydraulic actuation chamber and delivers the combination to the second hydraulic actuation chamber.

Abstract: A hydraulic camshaft adjuster (1), in which the locking system (7, 8) includes a first and a second control element (7, 8). In order to approach the middle position easily, the first control element (7) has a first and a second switching position, wherein in the first switching position a fluidic connection between the hydraulic pump (P) and a first of the two sub-chambers (B) and a fluidic connection between the other, second sub-chamber (A) and the tank (T) can be established, and in the second switching position a fluidic connection between the hydraulic pump (P) and the second of the two sub-chambers (A) and a fluidic connection between the other, first sub-chamber (B) and the tank (T) can be established, and the second control element (8) is free from different switching positions and has no influence on the flow of hydraulic fluid.

Abstract: A bearing includes an inner ring, an outer ring, and a plurality of rollers. The rollers separate the inner ring from the outer ring. The outer ring has an outer radial surface with a circumferentially continuous portion and a plurality of axial projections extending from the circumferentially continuous portion. To improve the security of the press fit connection between outer ring and a housing, surfaces of the outer ring which contact the housing are treated with a laser etching process. The laser etching may be applied to the circumferentially continuous portion and/or to the outer surface of the axial projections. The laser etching process removes a small amount of material from the surface, creating valleys. The removed material is clumped on its surroundings, building peaks. The peaks and valleys increase the friction between the outer ring and the housing, reducing the chance of failures.

Abstract: A method for continuous condition monitoring of an electric motor having a rotor and a stator and at least two motor phases, wherein, a first energy loss is associated with the first motor phase and a second energy loss is associated with the second motor phase. The temperature during operation of the electric motor is determined by firstly carrying out a first temperature calculation in order to estimate a temperature of the first motor phase, the first temperature calculation incorporating an energy loss estimation, and a temperature estimation in which a temperature of the first motor phase depends on the estimated energy loss. A second temperature calculation in order to estimate a temperature of the second motor phase utilizes the first temperature value and an energy loss difference between the first and the second energy loss.

Abstract: A pinion shaft assembly facilitates assembly of an automotive differential. An angular contact double row ball bearing is assembled to an outer surface of a hollow pinion shaft. An axial pre-load is established and maintained by orbitally forming an outwardly turned portion of the hollow pinion shaft. In some embodiments, the two inner rings are assembled to the pinion shaft. In other embodiments, a raceway may be formed directly on an outer surface of the pinion shaft to eliminate one of the inner rings. The pinion shaft includes a spline, such as an axial spline or a face spline, for fixation to a driveshaft.

Abstract: A hybrid module for a motor vehicle for coupling an internal combustion engine includes a disconnect clutch, an electrical machine, a dual-clutch device, a disconnect clutch actuating system, a first actuating system, and a second actuating system. The disconnect clutch is for transmitting a first torque from the internal combustion engine to the hybrid module and disconnecting the hybrid module from the internal combustion engine. The dual-clutch device includes a first partial clutch and a second partial clutch. The disconnect clutch actuating system is for actuating the disconnect clutch. The first actuating system is for actuating the first partial clutch. The second actuating system is for actuating the second partial clutch. The disconnect clutch actuating system, the first actuating system, and the second actuating system are arranged next to one another in an axial direction.

Abstract: A system for selectively locking two coaxial axle shafts of an electric axle is provided. The system includes a first electric motor having a first rotor shaft configured to drive a first axle shaft. The system also includes a second electric motor having a second rotor shaft configured to drive a second axle shaft coaxial with the first axle shaft. An actuator is configured to selectively activate to operate in a safety mode. When operated to assume the safety mode, the actuator causes the first rotor shaft to lock to the second rotor shaft, such that the two shafts rotate in unison. This allows one of the two motors to drive both axle shafts in the event of a fault in one of the motors.

Abstract: An actuator for level adjustment of a motor vehicle utilizes a ball screw and a locking unit provided for blocking the ball screw. The actuator has a spindle drive which can be actuated by an electric motor via a gear. The spindle may be fastened to a damper of the chassis of a motor vehicle, to a wheel carrier or to the body or a subframe of a motor vehicle. With the aid of a locking unit of the spindle drive, the rotation of the spindle nut can be optionally blocked or enabled. The locking unit includes a locking element which engages a locking contour attached to the end face of a rotatable element of the gear.

Abstract: A hybrid module includes a first component, a second component, a first bearing, and a retainer. The first component has a pilot surface and a threaded portion, and the second component has a shaft and a tool. The tool has a first drive profile. The first bearing is installed on the pilot surface and the retainer is threaded onto the threaded portion. The retainer has a second drive profile, complementary to the first drive profile. A second bearing may be installed between the first component and the shaft, and a retaining ring may be installed in the shaft or the first component to prevent axial displacement of the shaft relative to the first component. The retainer may be disposed on a first axial side of the first bearing, and the second bearing may be disposed on a second axial side of the first bearing, opposite the first axial side.

Abstract: A hybrid module for a vehicle includes a torque converter and an electric motor. The torque converter includes an impeller shell and a cover. The cover is fixed to the impeller shell to form at least a portion of an outer shell for the torque converter. The electric motor includes a rotor supported on a rotor carrier. The cover and the rotor carrier are integrally formed from a same piece of material. In an example embodiment, the hybrid module includes a resolver rotor fixed to the rotor carrier. In some example embodiments, the hybrid module includes a cover disk, fixed to the rotor carrier and extending radially inward to form a portion of the outer shell.

Abstract: A hybrid power system includes a CVT, an internal combustion engine, an electric motor, a clutch, and a synchronization apparatus. The CVT has a CVT input shaft and a CVT output shaft. The internal combustion engine has an internal combustion engine output shaft and the electric motor has an electric motor shaft. The clutch is provided between the internal combustion engine and the CVT. The synchronization apparatus is provided between the internal combustion engine and the electric motor. The clutch and the synchronization apparatus can be adjusted to connect the internal combustion engine output shaft to the electric motor shaft via the CVT, and connect the internal combustion engine output shaft to the electric motor shaft without the CVT. In an example embodiment, the synchronization apparatus includes a first synchronizer between the internal combustion engine and the CVT, and a second synchronizer between the CVT and the electric motor.

Abstract: A method for producing a reduced friction sliding surface on a machine element includes applying a coating comprising amorphous carbon to a surface of the machine element and locally heating the coating with a laser. The coating is heated to a temperature below an evaporation temperature of the coating to achieve a local volumetric increase in the coating and a local increase in a layer thickness of the coating. A surface structure of the coating includes a multiplicity of elevations resulting from a local phase transformation of the coating from amorphous carbon into graphite due to the locally heating.

Abstract: A spur gear includes an input wheel, an output wheel, and an intermediate wheel, which engages via a gear with a gear on the input wheel and with a gear on the output wheel. A blocking mechanism is provided on the intermediate wheel which, in a first operating state, permits the transmission of torque from the input wheel to the output wheel and, in a second operating state, blocks the transmission of torque from the input wheel to the output wheel. At least one guide track for the blocking mechanism is formed on the intermediate wheel, the guide track having a radially inner guide wall and a radially outer guide wall. A latching position for blocking the blocking mechanism is formed on the radially outer guide wall.