Patents Assigned to Sciaky, Inc.
  • Patent number: 9399264
    Abstract: A process and apparatus for free form fabrication of a three-dimensional work piece comprising (a) feeding raw material in a solid state to a first predetermined location; (b) depositing the raw material onto a substrate as a molten pool deposit under a first processing condition; (c) monitoring the molten pool deposit for a preselected condition; (d) comparing information about the preselected condition of the monitored molten pool deposit with a predetermined desired value for the preselected condition of the monitored molten pool deposit; (e) solidifying the molten pool deposit; (f) automatically altering the first processing condition to a different processing condition based upon information obtained from the comparing step (d); and repeating steps (a) through (f) at one or more second locations for building up layer by layer a three-dimensional work piece.
    Type: Grant
    Filed: September 16, 2013
    Date of Patent: July 26, 2016
    Assignee: Sciaky, Inc.
    Inventor: Scott Stecker
  • Patent number: 8809780
    Abstract: A process (and apparatus for performing the process) for layer manufacturing a three-dimensional work piece comprising the steps of: feeding raw material in a solid state to a first predetermined location; exposing the raw material to an electron beam to liquefy the raw material; depositing the raw material onto a substrate as a molten pool deposit, the deposit having a forward edge region in an x-y plane with a forward edge region width and a trailing edge region in the x-y plane with a trailing edge region width, under at least one first processing condition; monitoring the molten pool deposit for at least one preselected condition using detecting of scatter from a scanning electron beam contemporaneously with the depositing step; solidifying the molten pool deposit; automatically altering the first processing condition to a different processing condition based upon information obtained from the comparing step; and repeating steps at one or more second locations for building up layer by layer, generally alo
    Type: Grant
    Filed: November 13, 2013
    Date of Patent: August 19, 2014
    Assignee: Sciaky, Inc.
    Inventors: Phillip E. Wollenhaupt, Scott Stecker
  • Publication number: 20140061167
    Abstract: A process (and apparatus for performing the process) for layer manufacturing a three-dimensional work piece comprising the steps of: feeding raw material in a solid state to a first predetermined location; exposing the raw material to an electron beam to liquefy the raw material; depositing the raw material onto a substrate as a molten pool deposit, the deposit having a forward edge region in an x-y plane with a forward edge region width and a trailing edge region in the x-y plane with a trailing edge region width, under at least one first processing condition; monitoring the molten pool deposit for at least one preselected condition using detecting of scatter from a scanning electron beam contemporaneously with the depositing step; solidifying the molten pool deposit; automatically altering the first processing condition to a different processing condition based upon information obtained from the comparing step; and repeating steps at one or more second locations for building up layer by layer, generally alo
    Type: Application
    Filed: November 13, 2013
    Publication date: March 6, 2014
    Applicant: Sciaky, Inc.
    Inventors: Scott Stecker, Phillip Wollenhaupt
  • Publication number: 20140014629
    Abstract: A process and apparatus for free form fabrication of a three-dimensional work piece comprising (a) feeding raw material in a solid state to a first predetermined location; (b) depositing the raw material onto a substrate as a molten pool deposit under a first processing condition; (c) monitoring the molten pool deposit for a preselected condition; (d) comparing information about the preselected condition of the monitored molten pool deposit with a predetermined desired value for the preselected condition of the monitored molten pool deposit; (e) solidifying the molten pool deposit; (f) automatically altering the first processing condition to a different processing condition based upon information obtained from the comparing step (d); and repeating steps (a) through (f) at one or more second locations for building up layer by layer a three-dimensional work piece.
    Type: Application
    Filed: September 16, 2013
    Publication date: January 16, 2014
    Applicant: Sciaky, Inc.
    Inventor: Scott Stecker
  • Patent number: 8598523
    Abstract: A process (and apparatus for performing the process) for layer manufacturing a three-dimensional work piece comprising the steps of: feeding raw material in a solid state to a first predetermined location; exposing the raw material to an electron beam to liquefy the raw material; depositing the raw material onto a substrate as a molten pool deposit, the deposit having a forward edge region in an x-y plane with a forward edge region width and a trailing edge region in the x-y plane with a trailing edge region width, under at least one first processing condition; monitoring the molten pool deposit for at least one preselected condition using detecting of scatter from a scanning electron beam contemporaneously with the depositing step; solidifying the molten pool deposit; automatically altering the first processing condition to a different processing condition based upon information obtained from the comparing step; and repeating steps at one or more second locations for building up layer by layer, generally alo
    Type: Grant
    Filed: October 12, 2010
    Date of Patent: December 3, 2013
    Assignee: Sciaky, Inc.
    Inventors: Scott Stecker, Phillip E. Wollenhaupt
  • Patent number: 8546717
    Abstract: A process and apparatus for free form fabrication of a three-dimensional work piece comprising (a) feeding raw material in a solid state to a first predetermined location; (b) depositing the raw material onto a substrate as a molten pool deposit under a first processing condition; (c) monitoring the molten pool deposit for a preselected condition; (d) comparing information about the preselected condition of the monitored molten pool deposit with a predetermined desired value for the preselected condition of the monitored molten pool deposit; (e) solidifying the molten pool deposit; (f) automatically altering the first processing condition to a different processing condition based upon information obtained from the comparing step (d); and repeating steps (a) through (f) at one or more second locations for building up layer by layer a three-dimensional work piece.
    Type: Grant
    Filed: September 16, 2010
    Date of Patent: October 1, 2013
    Assignee: Sciaky, Inc.
    Inventor: Scott Stecker
  • Patent number: 8461474
    Abstract: A method for layer-by-layer manufacturing of a three-dimensional work piece including, (a) delivering a metallic feed material into a feed region; (b) emitting an electron beam; (c) translating the electron beam through a first predetermined raster pattern frame that includes: (i) a plurality of points within the feed region; and (ii) a plurality of points in a substrate region that is outside of the feed region; (d) monitoring a condition of the feed region or the substrate region for the occurrence of any deviation from a predetermined condition; (e) upon detecting of any deviation, translating the electron beam through at least one second predetermined raster pattern frame that maintains the melting beam power density level substantially the same, but alters the substrate beam power density level; and (f) repeating steps (a) through (e) at one or more second locations for building up layer-by-layer.
    Type: Grant
    Filed: February 17, 2011
    Date of Patent: June 11, 2013
    Assignee: Sciaky, Inc.
    Inventors: Phillip E. Wollenhaupt, Scott Stecker
  • Publication number: 20110061591
    Abstract: A process and apparatus for free form fabrication of a three-dimensional work piece comprising (a) feeding raw material in a solid state to a first predetermined location; (b) depositing the raw material onto a substrate as a molten pool deposit under a first processing condition; (c) monitoring the molten pool deposit for a preselected condition; (d) comparing information about the preselected condition of the monitored molten pool deposit with a predetermined desired value for the preselected condition of the monitored molten pool deposit; (e) solidifying the molten pool deposit; (f) automatically altering the first processing condition to a different processing condition based upon information obtained from the comparing step (d); and repeating steps (a) through (f) at one or more second locations for building up layer by layer a three-dimensional work piece.
    Type: Application
    Filed: September 16, 2010
    Publication date: March 17, 2011
    Applicant: Sciaky, Inc.
    Inventor: Scott Stecker
  • Patent number: 5149934
    Abstract: An electron beam gun for operation from 100 to 200 kilovolts which includes means for maintaining the alignment and spacing of critical gun elements over the wide range of temperatures experienced during operation of the gun and which allows for ease in changing filaments and ease in dismantling the gun for servicing. Means are provided for the safe handling of the gun when this is requires while the gun is mounted on a machine. The gun is provided with a novel filament and cathode support cartridge assembly of simple design. A quick access door assembly allows quick and easy access to the guns internal parts and insures positive vacuum sealing.
    Type: Grant
    Filed: September 24, 1991
    Date of Patent: September 22, 1992
    Assignee: Ferranti Sciaky, Inc.
    Inventors: Timothy J. Haynie, Glen S. Lawrence
  • Patent number: 4998004
    Abstract: An improvement in high power electron beam guns including a non-inductive high-voltage cable for supplying power to the gun having barriers for preventing air leakage from inside the cable into the vacuum chamber. The gun includes a support for its cathode and filament, which transmits heat developed in these elements to a heat sink so that dimensional accuracy is maintained in the electron beam generating elements. Provision is made for quick release of cable terminations from the gun receptacle and for maintaining a given pressure in insulating grease placed between mating sufaces of plugs and receptacles.
    Type: Grant
    Filed: July 28, 1989
    Date of Patent: March 5, 1991
    Assignee: Ferranti Sciaky, Inc.
    Inventors: Glen S. Lawrence, Timothy J. Haynie, Joseph D. Farrario
  • Patent number: 4803333
    Abstract: An optical system for use in an electron beam welding machine for viewing workpieces mounted within a vacuum chamber from a position outside the chamber, either before or during the welding operation. The optical system includes an automatic motorized means for adjusting the focus of the system to accommodate different electron beam gun to work distances, and simultaneously to automatically adjust the angle with respect to the axis of the electron beam along which the view of the area being welded is to be observed. A transparent disc, which may be rotated step by step about its central axis in approximately 30.degree. increments is mounted so that a portion of its surface near its periphery is interposed in the viewing path so as to shield the optical parts of the viewing system from the vapors and radiations which are generated during the electron beam welding process. A means for illuminating only the area on the work surface which is to be viewed is also provided with a similar shielding means.
    Type: Grant
    Filed: April 6, 1988
    Date of Patent: February 7, 1989
    Assignee: Ferranti Sciaky, Inc.
    Inventors: Glen S. Lawrence, Timothy J. Haynie, Joseph D. Ferrario, Stefan P. Kyselica
  • Patent number: 4791270
    Abstract: This invention relates to a machine for practicing the gas tungsten arc welding process which includes means for rotating the welding torch continuously while welding. Means are provided for feeding the shielding gases, feed wire and electric current to the rotating torch while welding. Means are also provided for tilting the torch about the point of welding. This invention makes it possible to weld continuously along a spiral path about a cylindrical object or on a flat or irregular surface.
    Type: Grant
    Filed: April 20, 1987
    Date of Patent: December 13, 1988
    Assignee: Ferranti Sciaky, Inc.
    Inventors: Walter A. Nelson, Jr., Gerald A. Kraatz
  • Patent number: 4721842
    Abstract: A method and apparatus for correcting the undeflected resting position of an electron beam which has been displaced from its previous resting position because of physical or positional changes in elements of the electron gun which is generating the electron beam. The electron beam is directed towards a detector which determines the direction and amplitude of the deviation along mutually perpendicular axes of the point of impingement of the electron beam from a given reference point. The signals generated by the detector, in cooperation with a computer-controlled deflection system of the electron gun, cause the beam to be displaced in a series of iterative steps to the reference point. The distance and direction of the beam from its resting position to the reference point is maintained in the memory of the computer.
    Type: Grant
    Filed: August 29, 1986
    Date of Patent: January 26, 1988
    Assignee: Ferranti Sciaky, Inc.
    Inventor: William J. Farrell