Patents Assigned to Scientific Design Company, Inc.
  • Publication number: 20210331139
    Abstract: A porous ceramic body is provided for a variety of applications. The porous ceramic body includes mesocrystals of alumina such as, for example, alpha alumina. Porous alpha alumina bodies containing the mesocrystal microstructure can provide enhanced activity and catalyst lifetime when the same is used as a carrier for a silver-based ethylene oxide catalyst.
    Type: Application
    Filed: April 26, 2021
    Publication date: October 28, 2021
    Applicant: Scientific Design Company, Inc.
    Inventors: Wojciech L. Suchanek, Michael Di Mare, Jean R. Adam, Nicholas D'Angelo
  • Patent number: 10865189
    Abstract: A method for the oxidation of ethylene to form ethylene oxide which comprises: providing an aqueous stream containing ethylene glycol and impurities; introducing the aqueous stream in a first ion exchange treatment bed to reduce the content of these impurities; determining whether an outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm; upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm, introducing the outlet of the first ion exchange treatment bed into a second ion exchange treatment bed; and upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 60 ?S/cm, redirecting the introduction of the aqueous stream to the second ion exchange treatment bed and regenerating the first ion exchange bed.
    Type: Grant
    Filed: July 15, 2019
    Date of Patent: December 15, 2020
    Assignee: Scientific Design Company, Inc.
    Inventors: Shaun McGovern, Mansoor Husain, John Sullivan
  • Patent number: 10836738
    Abstract: An improved process for the recovery of ethylene oxide from the aqueous scrubbing solution in which the ethylene oxide is recovered into a vaporous stream highly enriched in ethylene oxide.
    Type: Grant
    Filed: April 30, 2019
    Date of Patent: November 17, 2020
    Assignee: Scientific Design Company, Inc.
    Inventors: Chun Chau Chan, Eunice Yamada, Barry Jay Billig
  • Patent number: 10807928
    Abstract: An improved catalytic hydration process that includes a catalytic hydration reaction section containing adiabatic reactors with ion exchange resin catalyst and which maintains low resin swelling and excellent selectivity while also reducing process complexity and increasing versatility.
    Type: Grant
    Filed: April 30, 2019
    Date of Patent: October 20, 2020
    Assignee: Scientific Design Company, Inc.
    Inventors: Shaun McGovern, Eunice Yamada, Barry Jay Billig, Chun Chau Chan
  • Patent number: 10807929
    Abstract: An improved catalytic hydration process that includes a catalytic hydration reaction section containing adiabatic reactors with ion exchange resin catalyst and which maintains low resin swelling and excellent selectivity while also reducing process complexity and increasing versatility.
    Type: Grant
    Filed: April 30, 2019
    Date of Patent: October 20, 2020
    Assignee: Scientific Design Company, Inc.
    Inventors: Chun Chau Chan, Eunice Yamada, Barry Jay Billig, Shaun McGovern
  • Patent number: 10751699
    Abstract: A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m2/g to 3.0 m2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: August 25, 2020
    Assignee: Scientific Design Company, Inc.
    Inventor: Wojciech L. Suchanek
  • Patent number: 10710947
    Abstract: A method for improving the manufacture of an existing ethylene glycol manufacturing that includes inserting a catalytic hydration reaction section with multiple adiabatic reactors.
    Type: Grant
    Filed: April 30, 2019
    Date of Patent: July 14, 2020
    Assignee: Scientific Design Company, Inc.
    Inventors: Eunice Yamada, Shaun McGovern, Barry Jay Billig
  • Patent number: 10676401
    Abstract: Oxalic acid is employed in a precursor mixture containing at least one milled alpha alumina powder having a particle size of 0.1 to 6 microns, boehmite powder that functions as a binder of the alpha alumina powders, and at least one burnout material having a particle size of 1-10 microns to provide a porous body having enhanced pore architecture in which extrusion cracks can be reduced. The presence of oxalic acid in such as precursor mixture can reduce and even eliminate NOx emission during a high temperature heat treatment process.
    Type: Grant
    Filed: April 23, 2018
    Date of Patent: June 9, 2020
    Assignee: Scientific Design Company, Inc.
    Inventors: Jean Adam, Michael Di Mare, Wojciech L. Suchanek
  • Patent number: 10669247
    Abstract: A method for lowering the sodium content of different carriers which may have different physical properties as well as varying degrees of sodium is provided. The method, which lowers the sodium content from the surface, subsurface as well as the binding layer of the carrier, includes contacting a carrier with water. A rinse solution is recovered from the contacting. The rinse solution includes leached sodium from the carrier. The sodium content in the rinse solution is then determined. The contacting, recovering and determining are repeated until a steady state in the sodium content is achieved.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: June 2, 2020
    Assignee: Scientific Design Company, Inc.
    Inventors: Nabil Rizkalla, Andrzej Rokicki
  • Publication number: 20200129958
    Abstract: A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m2/g to 3.0 m2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.
    Type: Application
    Filed: December 23, 2019
    Publication date: April 30, 2020
    Applicant: Scientific Design Company, Inc.
    Inventor: Wojciech L. Suchanek
  • Patent number: 10604497
    Abstract: A method for producing a catalyst effective in the oxidative conversion of ethylene to ethylene oxide, the method comprising: (i) impregnating a porous refractory carrier with a sub-catalytic level of silver ion in a range of 0.1 wt % to 1 wt % of silver by weight of the carrier and silver, and at least partially reducing said silver ion to elemental silver to produce a low-silver catalyst precursor having isolated silver atoms or silver nanoparticles on surfaces of said refractory carrier; and (ii) further impregnating the low-silver catalyst precursor with a catalytic amount of silver ion of at least 10 wt % total amount of silver and at least one promoting species by weight of the carrier and silver, and subjecting the further impregnated carrier to an elevated temperature of at least 200° C. to completely reduce silver ion to elemental silver in the carrier. The low-silver catalyst precursor produced in step (i) is also described in detail.
    Type: Grant
    Filed: January 17, 2018
    Date of Patent: March 31, 2020
    Assignee: SCIENTIFIC DESIGN COMPANY INC.
    Inventor: Serguei Pak
  • Patent number: 10512894
    Abstract: A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m2/g to 3.0 m2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: December 24, 2019
    Assignee: Scientific Design Company, Inc.
    Inventor: Wojciech L. Suchanek
  • Publication number: 20190337912
    Abstract: A method for the oxidation of ethylene to form ethylene oxide which comprises: providing an aqueous stream containing ethylene glycol and impurities; introducing the aqueous stream in a first ion exchange treatment bed to reduce the content of these impurities; determining whether an outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm; upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm, introducing the outlet of the first ion exchange treatment bed into a second ion exchange treatment bed; and upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 60 ?S/cm, redirecting the introduction of the aqueous stream to the second ion exchange treatment bed and regenerating the first ion exchange bed.
    Type: Application
    Filed: July 15, 2019
    Publication date: November 7, 2019
    Applicant: Scientific Design Company, Inc.
    Inventors: Shaun McGovern, Mansoor Husain, John Sullivan
  • Publication number: 20190330170
    Abstract: An improved process for the recovery of ethylene oxide from the aqueous scrubbing solution in which the ethylene oxide is recovered into a vaporous stream highly enriched in ethylene oxide.
    Type: Application
    Filed: April 30, 2019
    Publication date: October 31, 2019
    Applicant: Scientific Design Company, Inc.
    Inventors: Chun Chau Chan, Eunice Yamada, Barry Jay Billig
  • Publication number: 20190330133
    Abstract: An improved catalytic hydration process that includes a catalytic hydration reaction section containing adiabatic reactors with ion exchange resin catalyst and which maintains low resin swelling and excellent selectivity while also reducing process complexity and increasing versatility.
    Type: Application
    Filed: April 30, 2019
    Publication date: October 31, 2019
    Applicant: Scientific Design Company, Inc.
    Inventors: Shaun McGovern, Eunice Yamada, Barry Jay Billig, Chun Chau Chan
  • Publication number: 20190330134
    Abstract: An improved catalytic hydration process that includes a catalytic hydration reaction section containing adiabatic reactors with ion exchange resin catalyst and which maintains low resin swelling and excellent selectivity while also reducing process complexity and increasing versatility.
    Type: Application
    Filed: April 30, 2019
    Publication date: October 31, 2019
    Applicant: Scientific Design Company, Inc.
    Inventors: Chun Chau Chan, Eunice Yamada, Barry Jay Billig, Shaun McGovern
  • Publication number: 20190330132
    Abstract: A method for improving the manufacture of an existing ethylene glycol manufacturing that includes inserting a catalytic hydration reaction section with multiple adiabatic reactors.
    Type: Application
    Filed: April 30, 2019
    Publication date: October 31, 2019
    Applicant: Scientific Design Company, Inc.
    Inventors: Eunice Yamada, Shaun McGovern, Barry Jay Billig
  • Publication number: 20190322592
    Abstract: Oxalic acid is employed in a precursor mixture containing at least one milled alpha alumina powder having a particle size of 0.1 to 6 microns, boehmite powder that functions as a binder of the alpha alumina powders, and at least one burnout material having a particle size of 1-10 microns to provide a porous body having enhanced pore architecture in which extrusion cracks can be reduced. The presence of oxalic acid in such as precursor mixture can reduce and even eliminate NOx emission during a high temperature heat treatment process.
    Type: Application
    Filed: April 23, 2018
    Publication date: October 24, 2019
    Applicant: Scientific Design Company, Inc.
    Inventors: Jean Adam, Michael Di Mare, Wojciech L. Suchanek
  • Patent number: 10449520
    Abstract: A porous body with enhanced fluid transport properties and crush strength is provided. The porous body includes the porous body includes at least 80 percent alpha alumina and having a pore volume from 0.3 mL/g to 1.2 mL/g, a surface area from 0.3 m2/g to 3.0 m2/g, and a pore architecture that provides at least one of a tortuosity of 7 or less, a constriction of 4 or less and a permeability of 30 mdarcys or greater, wherein the porous body is a cylinder comprising at least two spaced apart holes that extend through an entire length of the cylinder. The porous body has a flat plate crush strength improved by more than 10% over a porous body cylinder having a same outer diameter and length, but having only a single hole.
    Type: Grant
    Filed: December 7, 2017
    Date of Patent: October 22, 2019
    Assignee: Scientific Design Company, Inc.
    Inventors: Wojciech L. Suchanek, Michael Di Mare, Jean Adam, Paul E. Ellis, Jr.
  • Patent number: 10351542
    Abstract: A method for the oxidation of ethylene to form ethylene oxide which comprises: providing an aqueous stream containing ethylene glycol and impurities; introducing the aqueous stream in a first ion exchange treatment bed to reduce the content of these impurities; determining whether an outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm; upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm, introducing the outlet of the first ion exchange treatment bed into a second ion exchange treatment bed; and upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 60 ?S/cm, redirecting the introduction of the aqueous stream to the second ion exchange treatment bed and regenerating the first ion exchange bed.
    Type: Grant
    Filed: August 9, 2017
    Date of Patent: July 16, 2019
    Assignee: Scientific Design Company, Inc.
    Inventors: Shaun McGovern, Mansoor Husain, John Sullivan