Patents Assigned to Scientific Design Company, Inc.
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Publication number: 20210331139Abstract: A porous ceramic body is provided for a variety of applications. The porous ceramic body includes mesocrystals of alumina such as, for example, alpha alumina. Porous alpha alumina bodies containing the mesocrystal microstructure can provide enhanced activity and catalyst lifetime when the same is used as a carrier for a silver-based ethylene oxide catalyst.Type: ApplicationFiled: April 26, 2021Publication date: October 28, 2021Applicant: Scientific Design Company, Inc.Inventors: Wojciech L. Suchanek, Michael Di Mare, Jean R. Adam, Nicholas D'Angelo
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Patent number: 10865189Abstract: A method for the oxidation of ethylene to form ethylene oxide which comprises: providing an aqueous stream containing ethylene glycol and impurities; introducing the aqueous stream in a first ion exchange treatment bed to reduce the content of these impurities; determining whether an outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm; upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm, introducing the outlet of the first ion exchange treatment bed into a second ion exchange treatment bed; and upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 60 ?S/cm, redirecting the introduction of the aqueous stream to the second ion exchange treatment bed and regenerating the first ion exchange bed.Type: GrantFiled: July 15, 2019Date of Patent: December 15, 2020Assignee: Scientific Design Company, Inc.Inventors: Shaun McGovern, Mansoor Husain, John Sullivan
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Patent number: 10836738Abstract: An improved process for the recovery of ethylene oxide from the aqueous scrubbing solution in which the ethylene oxide is recovered into a vaporous stream highly enriched in ethylene oxide.Type: GrantFiled: April 30, 2019Date of Patent: November 17, 2020Assignee: Scientific Design Company, Inc.Inventors: Chun Chau Chan, Eunice Yamada, Barry Jay Billig
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Patent number: 10807928Abstract: An improved catalytic hydration process that includes a catalytic hydration reaction section containing adiabatic reactors with ion exchange resin catalyst and which maintains low resin swelling and excellent selectivity while also reducing process complexity and increasing versatility.Type: GrantFiled: April 30, 2019Date of Patent: October 20, 2020Assignee: Scientific Design Company, Inc.Inventors: Shaun McGovern, Eunice Yamada, Barry Jay Billig, Chun Chau Chan
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Patent number: 10807929Abstract: An improved catalytic hydration process that includes a catalytic hydration reaction section containing adiabatic reactors with ion exchange resin catalyst and which maintains low resin swelling and excellent selectivity while also reducing process complexity and increasing versatility.Type: GrantFiled: April 30, 2019Date of Patent: October 20, 2020Assignee: Scientific Design Company, Inc.Inventors: Chun Chau Chan, Eunice Yamada, Barry Jay Billig, Shaun McGovern
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Patent number: 10751699Abstract: A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m2/g to 3.0 m2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.Type: GrantFiled: December 23, 2019Date of Patent: August 25, 2020Assignee: Scientific Design Company, Inc.Inventor: Wojciech L. Suchanek
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Patent number: 10710947Abstract: A method for improving the manufacture of an existing ethylene glycol manufacturing that includes inserting a catalytic hydration reaction section with multiple adiabatic reactors.Type: GrantFiled: April 30, 2019Date of Patent: July 14, 2020Assignee: Scientific Design Company, Inc.Inventors: Eunice Yamada, Shaun McGovern, Barry Jay Billig
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Patent number: 10676401Abstract: Oxalic acid is employed in a precursor mixture containing at least one milled alpha alumina powder having a particle size of 0.1 to 6 microns, boehmite powder that functions as a binder of the alpha alumina powders, and at least one burnout material having a particle size of 1-10 microns to provide a porous body having enhanced pore architecture in which extrusion cracks can be reduced. The presence of oxalic acid in such as precursor mixture can reduce and even eliminate NOx emission during a high temperature heat treatment process.Type: GrantFiled: April 23, 2018Date of Patent: June 9, 2020Assignee: Scientific Design Company, Inc.Inventors: Jean Adam, Michael Di Mare, Wojciech L. Suchanek
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Patent number: 10669247Abstract: A method for lowering the sodium content of different carriers which may have different physical properties as well as varying degrees of sodium is provided. The method, which lowers the sodium content from the surface, subsurface as well as the binding layer of the carrier, includes contacting a carrier with water. A rinse solution is recovered from the contacting. The rinse solution includes leached sodium from the carrier. The sodium content in the rinse solution is then determined. The contacting, recovering and determining are repeated until a steady state in the sodium content is achieved.Type: GrantFiled: September 11, 2017Date of Patent: June 2, 2020Assignee: Scientific Design Company, Inc.Inventors: Nabil Rizkalla, Andrzej Rokicki
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Publication number: 20200129958Abstract: A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m2/g to 3.0 m2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.Type: ApplicationFiled: December 23, 2019Publication date: April 30, 2020Applicant: Scientific Design Company, Inc.Inventor: Wojciech L. Suchanek
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Patent number: 10604497Abstract: A method for producing a catalyst effective in the oxidative conversion of ethylene to ethylene oxide, the method comprising: (i) impregnating a porous refractory carrier with a sub-catalytic level of silver ion in a range of 0.1 wt % to 1 wt % of silver by weight of the carrier and silver, and at least partially reducing said silver ion to elemental silver to produce a low-silver catalyst precursor having isolated silver atoms or silver nanoparticles on surfaces of said refractory carrier; and (ii) further impregnating the low-silver catalyst precursor with a catalytic amount of silver ion of at least 10 wt % total amount of silver and at least one promoting species by weight of the carrier and silver, and subjecting the further impregnated carrier to an elevated temperature of at least 200° C. to completely reduce silver ion to elemental silver in the carrier. The low-silver catalyst precursor produced in step (i) is also described in detail.Type: GrantFiled: January 17, 2018Date of Patent: March 31, 2020Assignee: SCIENTIFIC DESIGN COMPANY INC.Inventor: Serguei Pak
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Patent number: 10512894Abstract: A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m2/g to 3.0 m2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.Type: GrantFiled: October 2, 2017Date of Patent: December 24, 2019Assignee: Scientific Design Company, Inc.Inventor: Wojciech L. Suchanek
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Publication number: 20190337912Abstract: A method for the oxidation of ethylene to form ethylene oxide which comprises: providing an aqueous stream containing ethylene glycol and impurities; introducing the aqueous stream in a first ion exchange treatment bed to reduce the content of these impurities; determining whether an outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm; upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm, introducing the outlet of the first ion exchange treatment bed into a second ion exchange treatment bed; and upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 60 ?S/cm, redirecting the introduction of the aqueous stream to the second ion exchange treatment bed and regenerating the first ion exchange bed.Type: ApplicationFiled: July 15, 2019Publication date: November 7, 2019Applicant: Scientific Design Company, Inc.Inventors: Shaun McGovern, Mansoor Husain, John Sullivan
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Publication number: 20190330170Abstract: An improved process for the recovery of ethylene oxide from the aqueous scrubbing solution in which the ethylene oxide is recovered into a vaporous stream highly enriched in ethylene oxide.Type: ApplicationFiled: April 30, 2019Publication date: October 31, 2019Applicant: Scientific Design Company, Inc.Inventors: Chun Chau Chan, Eunice Yamada, Barry Jay Billig
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Publication number: 20190330133Abstract: An improved catalytic hydration process that includes a catalytic hydration reaction section containing adiabatic reactors with ion exchange resin catalyst and which maintains low resin swelling and excellent selectivity while also reducing process complexity and increasing versatility.Type: ApplicationFiled: April 30, 2019Publication date: October 31, 2019Applicant: Scientific Design Company, Inc.Inventors: Shaun McGovern, Eunice Yamada, Barry Jay Billig, Chun Chau Chan
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Publication number: 20190330134Abstract: An improved catalytic hydration process that includes a catalytic hydration reaction section containing adiabatic reactors with ion exchange resin catalyst and which maintains low resin swelling and excellent selectivity while also reducing process complexity and increasing versatility.Type: ApplicationFiled: April 30, 2019Publication date: October 31, 2019Applicant: Scientific Design Company, Inc.Inventors: Chun Chau Chan, Eunice Yamada, Barry Jay Billig, Shaun McGovern
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Publication number: 20190330132Abstract: A method for improving the manufacture of an existing ethylene glycol manufacturing that includes inserting a catalytic hydration reaction section with multiple adiabatic reactors.Type: ApplicationFiled: April 30, 2019Publication date: October 31, 2019Applicant: Scientific Design Company, Inc.Inventors: Eunice Yamada, Shaun McGovern, Barry Jay Billig
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Publication number: 20190322592Abstract: Oxalic acid is employed in a precursor mixture containing at least one milled alpha alumina powder having a particle size of 0.1 to 6 microns, boehmite powder that functions as a binder of the alpha alumina powders, and at least one burnout material having a particle size of 1-10 microns to provide a porous body having enhanced pore architecture in which extrusion cracks can be reduced. The presence of oxalic acid in such as precursor mixture can reduce and even eliminate NOx emission during a high temperature heat treatment process.Type: ApplicationFiled: April 23, 2018Publication date: October 24, 2019Applicant: Scientific Design Company, Inc.Inventors: Jean Adam, Michael Di Mare, Wojciech L. Suchanek
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Patent number: 10449520Abstract: A porous body with enhanced fluid transport properties and crush strength is provided. The porous body includes the porous body includes at least 80 percent alpha alumina and having a pore volume from 0.3 mL/g to 1.2 mL/g, a surface area from 0.3 m2/g to 3.0 m2/g, and a pore architecture that provides at least one of a tortuosity of 7 or less, a constriction of 4 or less and a permeability of 30 mdarcys or greater, wherein the porous body is a cylinder comprising at least two spaced apart holes that extend through an entire length of the cylinder. The porous body has a flat plate crush strength improved by more than 10% over a porous body cylinder having a same outer diameter and length, but having only a single hole.Type: GrantFiled: December 7, 2017Date of Patent: October 22, 2019Assignee: Scientific Design Company, Inc.Inventors: Wojciech L. Suchanek, Michael Di Mare, Jean Adam, Paul E. Ellis, Jr.
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Patent number: 10351542Abstract: A method for the oxidation of ethylene to form ethylene oxide which comprises: providing an aqueous stream containing ethylene glycol and impurities; introducing the aqueous stream in a first ion exchange treatment bed to reduce the content of these impurities; determining whether an outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm; upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 5 ?S/cm, introducing the outlet of the first ion exchange treatment bed into a second ion exchange treatment bed; and upon determining that the outlet of the first ion exchange treatment bed has a conductivity greater than about 60 ?S/cm, redirecting the introduction of the aqueous stream to the second ion exchange treatment bed and regenerating the first ion exchange bed.Type: GrantFiled: August 9, 2017Date of Patent: July 16, 2019Assignee: Scientific Design Company, Inc.Inventors: Shaun McGovern, Mansoor Husain, John Sullivan