Patents Assigned to SD3, LLC
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Patent number: 7707920Abstract: Improved table saws and table saws designed to implement safety systems that detect contact between a person and a dangerous portion of the saw are disclosed. The table saws may include an elevation mechanism, a tilt mechanism, and an adjustment system configured to adjust the parallelism between a tilt axis and a blade. The elevation mechanism may include a vertical slide that includes two shafts, and the adjustment system may include a mechanism to adjust the parallelism of the two shafts.Type: GrantFiled: December 31, 2004Date of Patent: May 4, 2010Assignee: SD3, LLCInventors: Stephen F. Gass, J. David Fulmer, David A. Fanning
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Patent number: 7707918Abstract: Improved methods to detect when a human body contacts a predetermined portion of a machine are disclosed. The methods distinguish contact with a person from contact with other materials. The methods are particularly applicable in woodworking equipment such as table saws to distinguish contact between a person and the blade of the saw from contact between the blade and wet or green wood.Type: GrantFiled: January 26, 2009Date of Patent: May 4, 2010Assignee: SD3, LLCInventors: Stephen F. Gass, Paul J. Lingane, Arjuna R. Karunaratne
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Patent number: 7698976Abstract: A miter saw is disclosed having a base, a blade supported by the base, a detection system adapted to detect contact between a person and the blade, and a reaction system associated with the detection system to cause a predetermined action to take place upon detection of the dangerous condition. The blade is rotatable, and moves into a cutting zone to cut a workpiece. The predetermined action may be to stop the blade from rotating.Type: GrantFiled: July 29, 2008Date of Patent: April 20, 2010Assignee: SD3, LLCInventor: Stephen F. Gass
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Patent number: 7685912Abstract: Miter saws are disclosed having a base, a blade supported by the base, a detection system adapted to detect a dangerous condition between a person and the blade, and a reaction system associated with the detection system to cause a predetermined action to take place upon detection of the dangerous condition. The blade is rotatable, and moves into a cutting zone to cut a workpiece. The predetermined action may be to stop the blade from rotating, to create an impulse against movement of the blade into the cutting zone, or to cause the blade to move away from the cutting zone.Type: GrantFiled: November 5, 2007Date of Patent: March 30, 2010Assignee: SD3, LLCInventors: Stephen F. Gass, J. David Fulmer
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Patent number: 7681479Abstract: A woodworking machine including a detection system adapted to detect a dangerous condition between a person and a working portion of the machine is disclosed. The machine includes a reaction system associated with the detection system to cause a predetermined action to take place relative to the working portion upon detection of the dangerous condition. A motion detection system is adapted to detect motion of the working portion and to disable the reaction system when the working portion is not moving. The motion detection system may include a sensor, such as a Hall effect sensor, an electromagnetic field sensor, an optical sensor, or an electrical sensor. The woodworking machine may take the form of a saw, the working portion may be a blade adapted to cut when spinning, and the dangerous condition may be a person contacting the blade.Type: GrantFiled: June 4, 2007Date of Patent: March 23, 2010Assignee: SD3, LLCInventors: Stephen F. Gass, Robert L. Chamberlain, J. David Fulmer, Joel F. Jensen, Benjamin B. Schramm
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Patent number: 7661343Abstract: Brake pawls for use in safety systems for power equipment are disclosed. The brake pawls include an energy-absorbing region. The energy absorbing regions may include a deformable or collapsible region made from apertures in the brake pawl or from collapsible members or from materials of differing hardnesses, strengths, or structures.Type: GrantFiled: April 17, 2007Date of Patent: February 16, 2010Assignee: SD3, LLCInventors: Stephen F. Gass, David A. Fanning
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Patent number: 7644645Abstract: A machine such as a saw, jointer, planer, etc. is disclosed. The machine has cutting tool, a direct drive mechanism configured to move the cutting tool, a detection system adapted to detect the occurrence of an unsafe condition between a person and the cutting tool, and a reaction system adapted to mitigate the unsafe condition upon the detection of the unsafe condition by the detection system. An electrical signal is imparted on the cutting tool, and the signal is used to determine the occurrence of the unsafe condition. The direct drive mechanism is electrically isolated so that the electric signal may be imparted on the cutting tool. The electric isolation may be achieved through configurations such as insulated bearings, a substantially non-conductive housing, and a substantially non-conductive coupling joining two shaft portions.Type: GrantFiled: November 17, 2008Date of Patent: January 12, 2010Assignee: SD3, LLCInventors: Stephen F. Gass, David A. Fanning, J. David Fulmer, Randall J. Huebner
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Patent number: 7640835Abstract: Woodworking machines are disclosed having electrically conductive cutting tools adapted to cut workpieces. The machines include a contact detection system capacitively coupled to the cutting tool, and adapted to detect contact between a person and the cutting tool. The machines also include a reaction system configured to cause one or more predetermined actions to take place upon detection of contact between a person and the cutting tool by the contact detection system.Type: GrantFiled: October 22, 2007Date of Patent: January 5, 2010Assignee: SD3, LLCInventor: Stephen F. Gass
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Patent number: 7640837Abstract: A table saw having an adjustable blade, a detection system to detect contact between a person and the blade, and a brake mechanism to engage and stop the blade upon detection of contact between the person and the blade is disclosed. The saw includes a brake positioning system that adjusts the position of the brake mechanism to maintain the brake mechanism in an operative position relative to the blade as the position of the blade is adjusted. The saw also may include a retraction system that urges the blade downward, away from a user, upon detection of contact between a person and the blade. The retraction system may include a releasable gear. The saw may be constructed so that the blade is adjustable up and down around a pivot point downstream of the blade relative to the feed direction.Type: GrantFiled: March 27, 2008Date of Patent: January 5, 2010Assignee: SD3, LLCInventors: Stephen F. Gass, David A. Fanning, Joel F. Jensen, Sung H. Kim, Andrew L. Johnston, David S. D'Ascenzo
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Patent number: 7621205Abstract: A band saw including a frame, at least two, spaced apart, rotatable wheels supported by the frame, a blade looped around the wheels, where rotation of at least one wheel causes the blade to move around the wheels, a detection system adapted to detect a dangerous condition between a person and the blade, and a reaction system configured to engage and stop the blade within 10 milliseconds after detection of the dangerous condition is disclosed. The reaction system may be configured to cut and grip the blade.Type: GrantFiled: September 2, 2005Date of Patent: November 24, 2009Assignee: SD3, LLCInventor: Stephen F. Gass
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Patent number: 7617752Abstract: A woodworking machine having one or more dangerous portions is disclosed. The machine also includes a safety system configured to detect accidental contact between a person and at least one of the dangerous portions by electrically coupling a signal to the person's body, and detecting if the signal becomes coupled to the dangerous portion.Type: GrantFiled: May 23, 2008Date of Patent: November 17, 2009Assignee: SD3, LLCInventors: Stephen F. Gass, J. David Fulmer
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Patent number: 7610836Abstract: Woodworking machines are disclosed having cutting tools adapted to cut workpieces. The machines include a safety system adapted to detect one or more dangerous conditions between a person and the cutting tool, and to stop movement of the cutting tool upon detection of the dangerous condition. At least part of the safety system is housed in a removable cartridge.Type: GrantFiled: August 13, 2001Date of Patent: November 3, 2009Assignee: SD3, LLCInventors: Stephen F. Gass, David S. D'Ascenzo, Andrew L. Johnston, Joel F. Jensen, Sung H. Kim, Anwyl M. McDonald
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Patent number: 7600455Abstract: Woodworking machines including cutting tools and motors adapted to drive the cutting tools are disclosed. The machines also include a detection system adapted to detect a dangerous condition between the cutting tool and a person, and a reaction system adapted to perform a specified action upon detection of the dangerous condition. The machines further include a control system adapted to test the operability of at least a portion of the detection system and/or the reaction system. The control system is adapted to disable the motor if the tested portion is inoperable.Type: GrantFiled: August 13, 2001Date of Patent: October 13, 2009Assignee: SD3, LLCInventors: Stephen F. Gass, J. David Fulmer, Joel F. Jensen, Benjamin B. Schramm, Robert L. Chamberlain
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Patent number: 7591210Abstract: A machine is described having at least one dangerous portion. The machine also includes a safety system to detect dangerous proximity between a person and the dangerous portion and perform a predetermined action to limit or prevent injury to the person from the dangerous portion.Type: GrantFiled: February 5, 2007Date of Patent: September 22, 2009Assignee: SD3, LLCInventors: Stephen F. Gass, J. David Fulmer
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Patent number: 7536238Abstract: Improved methods to detect when a human body contacts a predetermined portion of a machine are disclosed. The methods distinguish contact with a person from contact with other materials. The methods are particularly applicable in woodworking equipment such as table saws to distinguish contact between a person and the blade of the saw from contact between the blade and wet or green wood.Type: GrantFiled: December 31, 2004Date of Patent: May 19, 2009Assignee: SD3, LLCInventor: Stephen F. Gass
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Patent number: 7525055Abstract: Switch boxes for power tools with safety systems are disclosed. The switch boxes are particularly useful for woodworking equipment such as table saws equipped with safety systems that detect and react to dangerous conditions. The switch boxes may include a power switch, a start/stop switch, a bypass switch and a visual indicator.Type: GrantFiled: April 11, 2006Date of Patent: April 28, 2009Assignee: SD3, LLCInventors: Stephen F. Gass, J. David Fulmer, David A. Fanning
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Patent number: 7509899Abstract: Woodworking machines are disclosed having movable cutting tools for cutting workpieces in a cutting region. The machines include a detection system adapted to detect one or more dangerous conditions between a person and the cutting tools, and a reaction system associated with the detection system. The reaction system is configured to retract the cutting tool at least partially away from the cutting region upon detection of a dangerous condition by the detection system.Type: GrantFiled: August 13, 2001Date of Patent: March 31, 2009Assignee: SD3, LLCInventors: Stephen F. Gass, David A. Fanning, David S. D'Ascenzo, Joel F. Jensen, Sung H. Kim, Andrew L. Johnston
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Patent number: 7481140Abstract: Improved methods to detect when a human body contacts a predetermined portion of a machine are disclosed. The methods distinguish contact with a person from contact with other materials. The methods are particularly applicable in woodworking equipment such as table saws to distinguish contact between a person and the blade of the saw from contact between the blade and wet or green wood.Type: GrantFiled: April 15, 2005Date of Patent: January 27, 2009Assignee: SD3, LLCInventors: Stephen F. Gass, Paul J. Lingane, Arjuna R. Karunaratne
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Patent number: 7472634Abstract: Power equipment with various safety systems is disclosed. Table saws with safety systems and/or blade retraction are disclosed. Over-molded arbors are disclosed for use in power equipment with safety systems and/or blade retraction.Type: GrantFiled: August 20, 2004Date of Patent: January 6, 2009Assignee: SD3, LLCInventors: Stephen F. Gass, J. David Fulmer, David A. Fanning
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Patent number: 7421315Abstract: A machine is disclosed having a detection subsystem adapted to detect contact between a person and a specified portion of the machine, and to distinguish that contact from contact with other materials. The detection subsystem imparts an electrical signal to a specified portion of the machine, and distinguishes that contact based on a predetermined frequency response of the electrical signal. A reaction subsystem then causes a predetermined action to take place. The machine may be a power saw designed to minimize injury in the event a person accidentally contacts the blade.Type: GrantFiled: July 17, 2006Date of Patent: September 2, 2008Assignee: SD3, LLCInventors: Stephen F. Gass, J. David Fulmer