Abstract: A method of controlling a woodworking machine having a movable cutting tool. The method monitors a signal for a change indicative of a dangerous condition between the cutting tool and a person, senses movement of the cutting tool, and performs an action to mitigate the dangerous condition when the signal change and movement of the cutting tool are both detected. A woodworking machine including a detection system adapted to detect a dangerous condition between a person and a working portion of the machine and then to perform some action to mitigate the dangerous condition is also disclosed. A motion detection system is adapted to detect motion of the working portion and to disable the reaction system when the working portion is not moving.

Abstract: Woodworking machines are disclosed having cutting tools for cutting workpieces. The machines include a detection system adapted to detect one or more dangerous conditions between a person and the cutting tool. The machines also include a mechanism having a moveable component adapted to move upon detection of the dangerous condition by the detection system. Movement of the moveable component contributes to one or more of the following actions to mitigate or prevent injury to the person: deceleration of the cutting tool, retraction of the cutting tool, and placement of a barrier over at least a part of the cutting tool. An actuator is adapted to move the moveable component at a high acceleration when the dangerous condition is detected.

Abstract: Woodworking machines are disclosed having electrically conductive cutting tools adapted to cut workpieces. The machines include a contact detection system capacitively coupled to the cutting tool, and adapted to detect contact between a person and the cutting tool. The machines also include a reaction system configured to cause one or more predetermined actions to take place upon detection of contact between a person and the cutting tool by the contact detection system.

Abstract: Throat plates for table saws and table saws including the same are disclosed. In some embodiments, the throat plates and/or saws include at least one securement mechanism adapted to secure and prevent inadvertent removal of the throat plate from the throat of the saw. In some embodiments, at least one of the securement mechanisms also provides a height adjustment mechanism and/or prevents vertical removal of the throat plate. In some embodiments, the throat plate includes an accessory mounting port that provides a portal for accessories, including safety accessories, to extend through the plate from beneath the table of the saw. In some embodiments, the port extends from the plate's outer perimeter to divide the plate's rear end portion into a pair of spaced-apart members. In some embodiments, these members are independently secured to the table saw and retained apart from each other by one or more of the securement mechanisms.

Abstract: Improved methods to detect when a human body contacts a predetermined portion of a machine are disclosed. The methods distinguish contact with a person from contact with other materials. The methods are particularly applicable in woodworking equipment such as table saws to distinguish contact between a person and the blade of the saw from contact between the blade and wet or green wood.

Abstract: Methods to detect when a human body contacts a predetermined portion of a machine are disclosed. The methods distinguish contact with a person from contact with other materials. The methods are particularly applicable in woodworking equipment such as table saws to distinguish contact between a person and the blade of the saw from contact between the blade and wet or green wood. The methods and woodworking equipment may include predictive blade stop algorithms that prevent unnecessary activations of a safety brake during coast down of a blade and continued protection in the event a main power switch is turned off.

Abstract: Woodworking machines are disclosed having cutting tools adapted to cut workpieces. The machines include a safety system adapted to detect one or more dangerous conditions between a person and the cutting tool, and to stop movement of the cutting tool upon detection of the dangerous condition. At least part of the safety system is housed in a removable cartridge substantially sealed against entry of sawdust.

Abstract: Woodworking machines including cutting tools and motors adapted to drive the cutting tools are disclosed. The machines also include a detection system adapted to detect a dangerous condition between the cutting tool and a person, and a reaction system adapted to perform a specified action upon detection of the dangerous condition. The machines further include a control system adapted to test the operability of at least a portion of the detection system and/or the reaction system. The control system is adapted to disable the motor if the tested portion is inoperable.

Abstract: A table saw having an adjustable blade, a detection system to detect contact between a person and the blade, and a brake mechanism to engage and stop the blade upon detection of contact between the person and the blade is disclosed. The saw includes a brake positioning system that adjusts the position of the brake mechanism to maintain the brake mechanism in an operative position relative to the blade as the position of the blade is adjusted. The saw also may include a retraction system that urges the blade downward, away from a user, upon detection of contact between a person and the blade. The retraction system may include a releasable gear. The saw may be constructed so that the blade is adjustable up and down around a pivot point downstream of the blade relative to the feed direction.

Abstract: A machine is disclosed having a detection subsystem adapted to detect contact between a person and a specified portion of the machine, and to distinguish that contact from contact with other materials. The detection subsystem imparts an electrical signal to a specified portion of the machine, and distinguishes that contact based on a predetermined frequency response of the electrical signal. A reaction subsystem then causes a predetermined action to take place. The machine may be a power saw designed to minimize injury in the event a person accidentally contacts the blade.

Abstract: Woodworking machines and safety methods for use with those machines are disclosed. The machines include a detection system adapted to detect one or more dangerous conditions and a reaction system associated with the detection system. The reaction system can include an explosive to trigger the system, and also can be configured to retract a cutting tool at least partially away from a cutting region upon detection of a dangerous condition by the detection system.

Abstract: Elevation mechanisms for table saws are disclosed. Embodiments include mechanisms with an elevation carriage, a trunnion structure, and a shaft with a cantilevered portion. The shaft can be fixed to one of the elevation carriage and trunnion structure, and the other of the elevation carriage and trunnion structure slides on the cantilevered portion.

Abstract: Safety systems for power equipment and components and brake cartridges for use in those safety systems are disclosed. The safety systems, components and brake cartridges are specifically applicable for woodworking equipment such as saws. An exemplary brake cartridge includes a housing and a braking component configured to engage a moving part of the power tool upon occurrence of a predetermined event. The brake cartridge may further include a switch configured so that proper installation of the cartridge in the power tool triggers the switch.

Abstract: Power equipment with various safety systems is disclosed. Table saws with safety systems and/or blade retraction are disclosed. Over-molded arbors are disclosed, including arbors with prepreg over-molding. An electrically non-conductive material may be disposed to electrically insulate the arbor. The electrically non-conductive material may be made from fiber organized into a pattern.

Abstract: A saw is disclosed having a detection system adapted to detect a dangerous condition between a person and a saw blade, and a brake adapted to stop the saw blade in response to detection of the dangerous condition. The saw further includes a brake positioning system that allows the brake to be positioned in at least two different operable positions to accommodate at least two different blade diameters. The saw may include a system to detect brake-to-blade spacing.

Abstract: Table saws having a mounting system configured to hold a riving knife or splitter adjacent a blade. The mounting system includes a clamping structure having a handle adapted to pivot between a first position where the clamping structure is open and a second position where the clamping structure is closed, and where the handle can be pivoted from the first position to the second position by hand without using tools. The clamping structure may include a spring to help open the clamp.

Abstract: Table saws with elevation mechanisms are disclosed. One embodiment includes a table saw with a blade, an elevation carriage, a trunnion structure, and a shaft positioned beyond the perimeter of the blade. Another embodiment includes a second shaft interconnecting the elevation carriage and trunnion structure, where the second shaft is positioned beyond the perimeter of the blade.

Abstract: A table saw having a brake mechanism configured to engage and stop a blade is disclosed. The table saw includes a brake positioning system configured to adjust the position of the brake mechanism to maintain the brake mechanism in an operative position relative to the blade as the blade is raised and lowered.

Abstract: Woodworking machines are disclosed having cutting tools adapted to cut workpieces. The machines include a detection system adapted to detect one or more dangerous conditions between a person and the cutting tool. The machines also include a brake mechanism having one or more braking components adapted to engage and stop the cutting tool in response to the detection of a dangerous condition.

Abstract: A router is described for cutting workpieces with router bits. The router includes a safety system configured to detect one or more dangerous conditions between a person and a router bit. The safety system includes a reaction subsystem configured to perform one or more predetermined actions in the event a dangerous condition is detected. In one embodiment, the safety system is configured to detect accidental contact between a person and the router bit, and then at least partially retract the router bit the person.