Patents Assigned to SGL Carbon AG
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Patent number: 7191885Abstract: In a friction pairing for clutch systems of two materials and processes for producing the pairing, one of the materials is a fiber-reinforced ceramic or metallic material A reinforced by carbon or ceramic fibers or whiskers. Material B acting against the material A in the friction pairing is selected from the group consisting of ceramic materials B11 and metallic materials B12, sintered metals B2, sintered oxidic ceramics B3, sintered nitridic ceramics B4, sintered carbidic ceramics B5 and organic sintered materials B6.Type: GrantFiled: August 17, 2004Date of Patent: March 20, 2007Assignee: SGL Carbon AGInventors: Andreas Kienzle, Mario Krupka, Gustavo Cabello, Peter Winkelmann, Joachim Müller
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Patent number: 7186360Abstract: Ceramic composite materials have unidirectional alignment of the reinforcing fibers. The ratio of the volume of the fiber strands of the reinforcing fibers to the volume of the matrix is at least 0.5. A process for their production involves initially coating the fiber strands or rovings of the reinforcing fibers with a sacrificial polymer. The coated fiber strands are processed with binder resins into unidirectionally reinforced CFK molded parts. The formed CFK bodies are carbonized to form CFC bodies. The CFC bodies are then silicized with liquid silicon. The liquid silicon diffuses into the pores formed in the CFC body and combines there at least partially with the carbon to form silicon carbide. The sacrificial polymer is pyrolized. The ceramic composite materials also can be used in fiber-reinforced ceramic structural parts.Type: GrantFiled: February 28, 2003Date of Patent: March 6, 2007Assignee: SGL Carbon AGInventor: Bodo Benitsch
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Patent number: 7144476Abstract: This invention relates to electrode substrates for electrochemical cells, particularly low-temperature fuel cells, and processes for their production. Low-cost carbon fiber paper structures are used as precursor for preparation of an all-carbon product that has a high electric conductivity and porosity and can be processed in a continuous reel-to-reel mode. These paper materials are further impregnated and processed to adjust the final product properties. This all-carbon electrode substrate is not brittle thereby avoiding the main disadvantage of the prior art.Type: GrantFiled: April 3, 2003Date of Patent: December 5, 2006Assignee: SGL Carbon AGInventors: Peter Wilde, Michael Maendle, Heiko Leinfelder, Josef Steinhart
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Patent number: 7138190Abstract: Composite which contains reinforcing fibers comprising carbon and whose matrix comprises silicon carbide, silicon and copper, with the mass fraction of copper in the composite being up to 55%, processes for producing it, in particular by liquid infiltration of C/C intermediate bodies with melts comprising Si and/or Cu and Si, and also its use as friction lining in a friction pairing with ceramic brake discs or clutch discs comprising C/SiC.Type: GrantFiled: March 19, 2003Date of Patent: November 21, 2006Assignee: SGL Carbon AGInventors: Moritz Bauer, Martin Christ, Ronald Huener, Andreas Kienzle, Rainer Zimmermann-Chopin
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Patent number: 7132629Abstract: Lightweight heat-conducting plates of compressed expanded graphite material have layer planes which are preferably disposed so as to be parallel to the surface so that heat conduction in a lateral direction is preferred to heat conduction perpendicular to the plate plane. The heat-conducting plates are suitable for the transmission of heat of floor-heating, wall-heating, ceiling-heating and other flatly disposed heating systems and air-conditioning ceilings, for the transmission of heat and the dissipation of heat in buildings, automobiles, machines, installations and containers. The heat-conducting plates are dimensionally stable without the addition of binder and aggregates and can be produced in a continuous process. A composite component having at least one heat-conducting plate and a method for production of heat-conducting plates are also provided.Type: GrantFiled: September 1, 2004Date of Patent: November 7, 2006Assignee: SGL Carbon AGInventors: Werner Guckert, Richard Neuert, Wolfgang Kienberger, Christian Kipfelsberger
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Patent number: 7128963Abstract: A ceramic composite body includes at least two layers: material layer A and material layer B. Material layer A contains phases of a metal and the carbide of this metal. Material layer B contains silicon carbide that has been loosely bound by sintering. A method for fabricating the composite body is included and a protective armor against projectiles.Type: GrantFiled: July 10, 2003Date of Patent: October 31, 2006Assignee: SGL Carbon AGInventor: Bodo Benitsch
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Patent number: 7121076Abstract: A flyer bow for wire bunching or wire stranding machines has an inner flank on which is introduced longitudinally and centrally a tube which is formed of a wear-resistant material and which acts as an integrated wire guide. This results in the flyer bow having a compact construction, uniform wire guidance and an easy exchangeability of the parts subjected to wear due to the friction of the wires.Type: GrantFiled: June 29, 2005Date of Patent: October 17, 2006Assignee: SGL Carbon AGInventors: Walter Priegelmeir, Richard Strauss, Sven Schweizer
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Patent number: 7105111Abstract: Process for producing hollow bodies comprising fibre-reinforced ceramic materials, where cores whose shape corresponds to that of the hollow spaces are produced in a first step, a green body is produced in a second step by introducing the abovementioned cores and a press moulding compound into a mould, where the press moulding compound comprises carbon fibres and/or carbon threads and pitch and/or resins, the green body is cured in a third step by heating under pressure, and then carbonised in a fourth step by heating in the absence of oxidants to form a C/C body, which latter can be infiltrated with liquid metal with retention of its shape in a fifth step, with at least partial formation of carbides, where the cores comprise a material which is non-meltable but undergoes at least sufficient shrinkage above the curing temperature of the shaping by pressing of the press moulding compound for the shrunken core to be able to be taken out from the carbonised body; hollow bodies produced by this process and also tType: GrantFiled: September 26, 2002Date of Patent: September 12, 2006Assignee: SGL Carbon AGInventors: Moritz Bauer, Michael Heine, Udo Gruber, Ronald Huener, Andreas Kienzle, Andreas Rahn, Rainer Zimmermann-Chopin
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Publication number: 20060151333Abstract: Cathode systems for the electrolytic production of aluminum, which are divided in the direction of their long axis on the side of the power conduction from the cathode into at least two parts having differing electrical resistances in such a way that the electrical resistance from the ends of the collector to the part of the marginal zone of the cathode facing the collector is at least 1.Type: ApplicationFiled: December 18, 2003Publication date: July 13, 2006Applicant: SGL CARBON AGInventor: Manfred Banek
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Patent number: 7059456Abstract: Internally ventilated brake disk in the form of a circular ring disk with cooling channels in the interior of the disk which extend, respectively, from the inner circumference to the outer circumference of the circular ring disk, wherein the channel cross section and the channel course within the brake disk as well as the branching of the channels is designed such that the cooling effect by means of air flow is as efficient as possible.Type: GrantFiled: September 2, 2004Date of Patent: June 13, 2006Assignee: SGL Carbon AGInventors: Peter Winklemann, Florian Zapf
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Patent number: 7045207Abstract: Friction bodies made of a fiber-reinforced porous carbon material in which the reinforcing fibers are present in the form of woven fabrics, short fibers and/or long fibers and whose pores are filled with metals, wherein carbides of the metals filling the pores are present in the material in a mass fraction of not more than 10%, a process for their production and the use thereof in brake and clutch systems.Type: GrantFiled: May 26, 2004Date of Patent: May 16, 2006Assignee: SGL Carbon AGInventors: Ronald Hüner, Xaver Rothmair
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Patent number: 7037602Abstract: Multilayer composite for combustion chambers or nozzles of missiles, comprising an interior layer in contact with the combustion gases and an outer layer, wherein the interior layer is a fiber-reinforced ceramic whose matrix comprises phases of carbon and/or phases of silicon carbide and the outer layer is a polymer reinforced with carbon fibers, process for producing the same and combustion chambers and nozzles for missiles made of this composite.Type: GrantFiled: July 3, 2003Date of Patent: May 2, 2006Assignee: SGL Carbon AGInventors: Bodo Benitsch, Udo Gruber, Sven Schweizer, Peter Winkelmann
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Publication number: 20060070831Abstract: A carbon-ceramic brake disc which can be secured directly to the wheel axle without a metal hub plate, the brake disc being made from ceramic reinforced with carbon fibres and having the shape of a hub plate in the vicinity of the axis of rotation and the shape of an annular disc in the vicinity of the outer peripheryType: ApplicationFiled: September 28, 2005Publication date: April 6, 2006Applicant: SGL CARBON AGInventors: Harald Reulein, Peter Winkelmann, Florian Zapf
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Publication number: 20060062987Abstract: Process for producing carbon-ceramic brake discs comprising the following steps: production of a carbonised core body by press-moulding a mixture containing reinforcing fibres and a binder, curing the binder by heating, and carbonising by heating the press-moulded body under exclusion of oxidising substances to a temperature of between 750° C. and 1300° C.Type: ApplicationFiled: September 16, 2005Publication date: March 23, 2006Applicant: SGL CARBON AGInventors: Joachim Niewohner, Markus Stettberger, Arno Sommer, Dunja Muller, Jens Rosenlocher
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Patent number: 7011888Abstract: Process for protecting fiber-reinforced, carbon-containing composites whose matrix comprises, at least in the outer layer, silicon carbide (SiC) and also silicon (Si) and/or silicon alloys against oxidation, which comprises the steps a) impregnation of the composite with an aqueous, phosphate-containing solution, b) drying, c) heat treatment at a temperature which is at least sufficient to convert the dried solution into insoluble compounds which are suitable for forming a self-healing glass, wherein the composite is treated oxidatively to form silicon oxide (SiO2) either prior to step a), between steps a) and b) or during or after step b) and/or c).Type: GrantFiled: December 6, 2002Date of Patent: March 14, 2006Assignee: SGL Carbon AGInventors: Moritz Bauer, Martin Christ, Udo Gruber, Andreas Kienzle, Jens Rosenlöcher, Rainer Zimmerman-Chopin
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Patent number: 7011786Abstract: Process for producing shaped bodies comprising fiber-reinforced ceramic materials, where a green body is produced in a first step by introducing a press moulding composition into a mold, where the press moulding composition comprises carbon fibers and/or carbon filaments and pitch and/or resins which, when treated thermally and with the exclusion of oxidizing agents, form carbon-containing residues, the green body is cured in a second step by heating to a temperature of from 120° C. to 280° C. under pressure, the cured green body, also referred to as intermediate body, is carbonized in a third step by heating in a nonoxidizing atmosphere to a temperature of from about 750° C. to about 1100° C.Type: GrantFiled: December 23, 2002Date of Patent: March 14, 2006Assignee: SGL Carbon AGInventors: Moritz Bauer, Michael Heine, Andreas Kienzle, Ronald Huener, Rainer Zimmermann-Chopin, Andreas Rahn
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Patent number: 7011785Abstract: Process for producing hollow bodies comprising fiber-reinforced ceramic materials, where mold cores whose shape corresponds to that of the hollow spaces are produced in a first step, at least one mold core together with a press moulding composition or formable fiber composition are introduced into a mold, where the press moulding composition comprises carbon fibers and/or carbon filaments and thermally curable carbonizable binders, in such a way that the position of the cores corresponds to the desired position of the hollow spaces to be formed in a second step, the composition is cured in a third step by heating to a temperature of from 120° C. to 280° C., to give a green body, the strengthened green body is carbonized and or graphitized in a fourth step by heating in a nonoxidizing atmosphere to a temperature of from about 750° C. to about 2400° C.Type: GrantFiled: December 23, 2002Date of Patent: March 14, 2006Assignee: SGL Carbon AGInventors: Moritz Bauer, Michael Heine, Andreas Kienzle, Ronald Huener, Andreas Rahn, Rainer Zimmermann-Chopin
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Patent number: 7004753Abstract: A gas seal protects the material inlet openings and material outlet openings of reactors for treating strands of material and strips of material. The openings are sealed by gas curtains. These curtains are generated by gas streams that leave gas outlet openings or nozzles and that are directed at an angle into the interior of the furnace. According to the invention, gas guide bodies, which extend adjacent the strands of material or strips of material substantially parallel to the surfaces of these strands of material and strips of material in the direction of the interior of the reactor, are mounted at the gas outlet openings. The gases leaving the gas outlet openings are guided in the gas guide spaces that are formed between the gas guide bodies and the strands or strips of material, in a targeted manner and under a slightly raised pressure in the direction of the interior of the reactor and thereby effect a significantly improved gas seal.Type: GrantFiled: November 4, 2003Date of Patent: February 28, 2006Assignee: SGL Carbon AGInventor: Frank Stockhausen
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Patent number: 6979377Abstract: A method produces components from high-temperature-proof fiber reinforced composite ceramics from tapes containing carbon fibers. Heating and simultaneously compacting under the influence of pressure and temperature produces a force-locking connection in the region of the contact zones. The prebody is carbonized. At least one post-compaction of the prebody is followed by a carbonization of the prebody, in which the tapes are separated from the adjoining tapes in the region outside the contact zones by graphite spacers and inserted into a clamping device. The clamping device is made substantially of graphite. As a result, the tapes and the prebody that is formed therefrom are securely fixed during the processing steps. The components can be utilized as workpiece carriers, carriers for optical components, and in the aerospace field.Type: GrantFiled: October 8, 2003Date of Patent: December 27, 2005Assignee: SGL Carbon AGInventors: Rainer Bünis, Günther Waliczek
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Patent number: 6962349Abstract: A flat gasket for flange connections has a leakage rate below the limit value of 1*10?5 kPa*1/(s*m). The gasket assembly has a thick, areal, pressure-resistant core formed from at least one layer of graphite foil with a base weight of at most 1500 g/m2, or a multilayer sandwich of such graphite foils and metal interlayers. The core is embedded between two metal foils, and the surfaces that are remote from the core are covered by covering layers of graphite foil with a base weight of at most 350 g/m2. A ratio of the base weight of the graphite foil of the covering layers to the base weight of the graphite foil of the core lies between 1:3 and 1:7.Type: GrantFiled: April 6, 2004Date of Patent: November 8, 2005Assignee: SGL Carbon AGInventors: Wolfgang Notter, Alois Baumann, Oswin Öttinger, Heiko Leinfelder, Martin Reinthaler, Silvia Mechen, Jürgen Bacher