Abstract: A molding method for producing a screw drill stator using an elastomer material includes: S1. sequentially roughening, cleaning and drying an inner surface of the stator tube; mixing an adhesive and a diluent, coating the mixture obtained on the inner surface, and heating it for later use; S2, uniformly coating a mold release agent on a surface of a mandrel mold, and heating or drying it naturally for later use; S3. assembling the processed stator tube and the processed mandrel mold to obtain an assembled mold; S4. performing a vacuum defoaming under negative pressure on a mixture obtained by uniformly mixing a prepolymer of the elastomer material with a defoaming agent; S5. uniformly mixing the defoamed prepolymer of the elastomer material with a curing agent, and pouring the obtained mixture into the assembled mold, sealing and curing the poured assembled mold by hierarchical heating to obtain the stator.
Abstract: A prepolymer of elastomer material for screw drilling tools and a preparation method thereof are provided. The prepolymer includes component A and component B, wherein the component A includes hydroxyl-terminated liquid rubber, polytetrahydrofuran diol, and polyether polyol; the component B includes at least one of an isocyanate, a cyanate, and a cyano compound; the mass ratio of the hydroxyl-terminated liquid rubber, polytetrahydrofuran diol, and polyether polyol is (0.2-1.0): (0.2-1.0): (0.2-1.0). Different molecular segments of different proportions are introduced through structural design, such that the molecular structure of the prepolymer has both rigid and flexible segments, thus to achieve an adjustable and controllable structure of the prepolymer; and the introduction of active groups makes the prepolymer to show good reactivity and processability.
Abstract: A prepolymer of elastomer material for screw drilling tools and a preparation method thereof are provided. The prepolymer includes component A and component B, wherein the component A includes hydroxyl-terminated liquid rubber, polytetrahydrofuran diol, and polyether polyol; the component B includes at least one of an isocyanate, a cyanate, and a cyano compound; the mass ratio of the hydroxyl-terminated liquid rubber, polytetrahydrofuran diol, and polyether polyol is (0.2-1.0): (0.2-1.0): (0.2-1.0). Different molecular segments of different proportions are introduced through structural design, such that the molecular structure of the prepolymer has both rigid and flexible segments, thus to achieve an adjustable and controllable structure of the prepolymer; and the introduction of active groups makes the prepolymer to show good reactivity and processability.
Abstract: A molding method for producing a screw drill stator using an elastomer material includes: S1. sequentially roughening, cleaning and drying an inner surface of the stator tube; mixing an adhesive and a diluent, coating the mixture obtained on the inner surface, and heating it for later use; S2, uniformly coating a mold release agent on a surface of a mandrel mold, and heating or drying it naturally for later use; S3. assembling the processed stator tube and the processed mandrel mold to obtain an assembled mold; S4. performing a vacuum defoaming under negative pressure on a mixture obtained by uniformly mixing a prepolymer of the elastomer material with a defoaming agent; S5. uniformly mixing the defoamed prepolymer of the elastomer material with a curing agent, and pouring the obtained mixture into the assembled mold, sealing and curing the poured assembled mold by hierarchical heating to obtain the stator.