Patents Assigned to Shaw Industries Group
  • Patent number: 12263627
    Abstract: A decorative article comprising a base and a top layer disposed thereon. The base may comprise a first surface, a second surface opposite the first, a side surface disposed between the first and second surfaces, and angled surfaces along at least two of the edges of the first surface. The angled surfaces extend from the first surface and towards the second surface. Each angled surface may comprise at least one of a curved portion and a linear portion extending from the curved portion. The base can include a male connector portion extending from one side surface and a female connector portion formed in the opposing side surface, wherein the male and female connector portions are configured to interconnect. The top layer may comprise a decor layer that further comprises a sub layer, an ink layer, and a wear layer disposed above the ink layer.
    Type: Grant
    Filed: July 28, 2023
    Date of Patent: April 1, 2025
    Assignee: Shaw Industries Group, Inc.
    Inventor: Dale Carson Granberry
  • Patent number: 12258765
    Abstract: A surface covering element can have a rigid core. The rigid core can include at least one densified fiber batt. The rigid core can have a first surface and an opposed second surface that are spaced apart along a first axis. The rigid core can have a plurality of edges that define a periphery of the rigid core. The plurality of edges can include at least a first edge and an opposed second edge that are spaced along a second axis that is perpendicular to the first axis. The first edge can include a tongue, and the second edge can define a groove.
    Type: Grant
    Filed: October 25, 2023
    Date of Patent: March 25, 2025
    Assignee: Shaw Industries Group, Inc.
    Inventors: James Burns, Derek Bass, Thomas Odum
  • Patent number: 12221243
    Abstract: A system moves items, like containers and/or pallets, through a label printing station. The station has a label printer that prints adhesive labels; and a robot arm terminating at a movable end with a suction pad or vacuum device and sensors. The station has sensors configured to measure a height of the item; and a processor coupled to receive the height of the item, to control the robot arm and label printer, and to receive label information from a server. The processor has a memory containing code that computes desired label positions based on height of the container/pallet. A method of labeling an item includes printing an adhesive label with the label information obtained from a server; receiving the adhesive label on a suction pad or vacuum device attached to a movable end of a robot arm, and determining a first labeling position from measured height of the container/pallet.
    Type: Grant
    Filed: October 18, 2023
    Date of Patent: February 11, 2025
    Assignee: SHAW INDUSTRIES GROUP, INC.
    Inventors: Brian Michael Ghere, Timothy David Ralston
  • Publication number: 20240417982
    Abstract: Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.
    Type: Application
    Filed: August 30, 2024
    Publication date: December 19, 2024
    Applicant: Shaw Industries Group, Inc.
    Inventors: Piet V. Dossche, Philippe Erramuzpe
  • Patent number: 12162179
    Abstract: System and method for producing resilient planks are described. A die punch press is provided to receive and die punch resilient slabs into planks. Die punching the resilient slabs into plural planks can sometimes create a deformity on at least one bottom edge of the plank. The planks are then automatically conveyed from the die punch press to a shaping tool. The shaping tool receives individual planks and forms at least one bevel in the respective plank removing the deformity. The planks can then be stacked and prepared for shipping.
    Type: Grant
    Filed: June 30, 2022
    Date of Patent: December 10, 2024
    Assignee: Shaw Industries Group, Inc.
    Inventor: Craig Robert Grunewald
  • Patent number: 12158335
    Abstract: A method for determining an edge profile of a custom decorative article to be installed in an installation area is disclosed, the installation area having a perimeter having a plurality of corners. A computing device receives data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area. Based on at least first, second, and third coordinates respectively corresponding to first, second, and third corners of the plurality of corners of the perimeter of the installation area, the computing device determines dimensional and/or geometric characteristics of a pair of opposed portions of the edge profile that, in an installed position, are configured to meet to form a corner of the custom decorative article when installed at the second corner of the perimeter of the installation area.
    Type: Grant
    Filed: January 19, 2024
    Date of Patent: December 3, 2024
    Assignee: Shaw Industries Group, Inc.
    Inventors: Jacob Daniel Altarkawi, Thomas Odum, Katelyn Marianetti, Anthony Patrick Raymond Hohol
  • Patent number: 12135205
    Abstract: A method for determining an edge profile of a custom decorative article to be installed in an installation area is disclosed, the installation area having a perimeter having a plurality of corners. A computing device receives data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area. Based on at least first, second, and third coordinates respectively corresponding to first, second, and third corners of the plurality of corners of the perimeter of the installation area, the computing device determines dimensional and/or geometric characteristics of a pair of opposed portions of the edge profile that, in an installed position, are configured to meet to form a corner of the custom decorative article when installed at the second corner of the perimeter of the installation area.
    Type: Grant
    Filed: January 19, 2024
    Date of Patent: November 5, 2024
    Assignee: Shaw Industries Group, Inc.
    Inventors: Jacob Daniel Altarkawi, Thomas Odum, Katelyn Marianetti, Anthony Patrick Raymond Hohol
  • Patent number: 12129666
    Abstract: A method for determining an edge profile of a custom decorative article to be installed in an installation area is disclosed, the installation area having a perimeter having a plurality of corners. A computing device receives data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area. Based on at least first, second, and third coordinates respectively corresponding to first, second, and third corners of the plurality of corners of the perimeter of the installation area, the computing device determines dimensional and/or geometric characteristics of a pair of opposed portions of the edge profile that, in an installed position, are configured to meet to form a corner of the custom decorative article when installed at the second corner of the perimeter of the installation area.
    Type: Grant
    Filed: June 6, 2023
    Date of Patent: October 29, 2024
    Assignee: Shaw Industries Group, Inc.
    Inventors: Jacob Daniel Altarkawi, Thomas Odum, Katelyn Marianetti, Anthony Patrick Raymond Hohol
  • Patent number: 12129665
    Abstract: Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.
    Type: Grant
    Filed: July 27, 2023
    Date of Patent: October 29, 2024
    Assignee: Shaw Industries Group, Inc.
    Inventors: Piet V. Dossche, Philippe Erramuzpe
  • Publication number: 20240335995
    Abstract: A decorative article comprising a base and a top layer disposed thereon. The base may comprise a first surface, a second surface opposite the first, a side surface disposed between the first and second surfaces, and angled surfaces along at least two of the edges of the first surface. The angled surfaces extend from the first surface and towards the second surface. Each angled surface may comprise at least one of a curved portion and a linear portion extending from the curved portion. The base can include a male connector portion extending from one side surface and a female connector portion formed in the opposing side surface, wherein the male and female connector portions are configured to interconnect. The top layer may comprise a decor layer that further comprises a sub layer, an ink layer, and a wear layer disposed above the ink layer.
    Type: Application
    Filed: July 28, 2023
    Publication date: October 10, 2024
    Applicant: Shaw Industries Group, Inc.
    Inventor: Dale Carson Granberry
  • Patent number: 12043505
    Abstract: A roller assembly having a central axis can comprise a roller having an outer surface and defining an inner bore. The apparatus can further comprise a bushing comprising a sleeve having an outer surface and defining an inner bore. The inner bore of the sleeve can have an operative circumference. The sleeve comprises a bladder that is configured to expand radially upon receipt of a fluid to reduce the operative circumference of the inner bore. The bushing can further comprise a flange extending radially outwardly from the sleeve. The flange defines a vessel containing fluid therein. The vessel is in fluid communication with the bladder of the sleeve. The bushing comprises an actuator that is configured to cause the fluid from the vessel of the flange to flow into the bladder of the sleeve. An alignment feature can be configured to rotationally position the roller relative to the bushing.
    Type: Grant
    Filed: July 28, 2022
    Date of Patent: July 23, 2024
    Assignee: Shaw Industries Group, Inc.
    Inventor: Roy Frederick Chapman
  • Patent number: 12037798
    Abstract: A surfacing product (e.g., flooring element) can be elongate along a longitudinal axis. The surfacing product can have a core having a first surface and an opposed second surface that are spaced along a thickness axis. A veneer can be coupled to the first surface of the core. The veneer can have a first veneer segment that is elongate along the longitudinal axis, a second veneer segment that is elongate along the longitudinal axis, and an insert segment positioned between the first veneer segment and the second veneer segment along the longitudinal axis.
    Type: Grant
    Filed: January 31, 2023
    Date of Patent: July 16, 2024
    Assignee: Shaw Industries Group, Inc.
    Inventors: Jason Shaw, Patrick Pusateri
  • Patent number: 12027077
    Abstract: A flooring panel sample module and method of manufacturing the same. The module provides superior construction integrity without relying on the unpredictable performance of glue.
    Type: Grant
    Filed: February 1, 2023
    Date of Patent: July 2, 2024
    Assignee: Shaw Industries Group, Inc.
    Inventor: Adam Lee Thomas
  • Patent number: 11945209
    Abstract: A system for printing on a substrate can comprise a conveyor that is configured to move the substrate along a substrate movement axis. The system can further comprise at least one print head array. Each print head array has a plurality of print heads, each print head having a respective orientation axis. The plurality of print heads can have at least a first print head and a second print head, wherein the orientation axis of the first print head is angularly offset from the orientation axis of the second print head. The first print head can be offset from the second print head along the substrate movement axis.
    Type: Grant
    Filed: September 9, 2022
    Date of Patent: April 2, 2024
    Assignee: Shaw Industries Group, Inc.
    Inventors: Thomas Odum, James K. Henry
  • Patent number: 11884444
    Abstract: A system moves items, like containers and/or pallets, through a label printing station. The station has a label printer that prints adhesive labels; and a robot arm terminating at a movable end with a suction pad or vacuum device and sensors. The station has sensors configured to measure a height of the item; and a processor coupled to receive the height of the item, to control the robot arm and label printer, and to receive label information from a server. The processor has a memory containing code that computes desired label positions based on height of the container/pallet. A method of labeling an item includes printing an adhesive label with the label information obtained from a server; receiving the adhesive label on a suction pad or vacuum device attached to a movable end of a robot arm, and determining a first labeling position from measured height of the container/pallet.
    Type: Grant
    Filed: December 14, 2021
    Date of Patent: January 30, 2024
    Assignee: SHAW INDUSTRIES GROUP, INC.
    Inventors: Brian Michael Ghere, Timothy David Ralston
  • Publication number: 20230366214
    Abstract: Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.
    Type: Application
    Filed: July 27, 2023
    Publication date: November 16, 2023
    Applicant: Shaw Industries Group, Inc.
    Inventors: Piet V. Dossche, Philippe Erramuzpe
  • Patent number: 11753832
    Abstract: Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.
    Type: Grant
    Filed: September 19, 2022
    Date of Patent: September 12, 2023
    Assignee: Shaw Industries Group, Inc.
    Inventors: Piet V. Dossche, Philippe Erramuzpe
  • Patent number: D977685
    Type: Grant
    Filed: May 7, 2021
    Date of Patent: February 7, 2023
    Assignee: SHAW INDUSTRIES GROUP, INC.
    Inventors: Reesie Duncan, Linsay Bittinger
  • Patent number: D977686
    Type: Grant
    Filed: May 7, 2021
    Date of Patent: February 7, 2023
    Assignee: SHAW INDUSTRIES GROUP, INC.
    Inventors: Reesie Duncan, Linsay Bittinger
  • Patent number: D1038301
    Type: Grant
    Filed: May 26, 2022
    Date of Patent: August 6, 2024
    Assignee: Shaw Industries Group, Inc.
    Inventor: Michael Edward Riley