Patents Assigned to SHENYANG GENERAL MAGNETIC CO., LTD
  • Patent number: 10658094
    Abstract: A NdFeB magnet containing cerium and a manufacturing method thereof are provided. The manufacturing method includes steps of: refining a part of raw materials pure iron, ferro-boron, and rare earth fluoride in a crucible, adding a rest of the raw materials into the crucible and refining, casting a refined solution to a surface of a water-cooled rotation roller through a tundish and forming alloy flakes, processing the alloy flakes containing at least two different compositions with hydrogen decrepitation, milling powders, magnetic field pressing, vacuum presintering, machining and sintering, and obtaining the NdFeB magnet containing cerium. The NdFeB magnet containing cerium has a density of 7.5-7.7 g/cm3 and an average particle size of 3-7 ?m; comprises a main phase and a grain boundary phase distributed around the main phase. A composite phase containing Tb is provided between the main phase and the grain boundary phase.
    Type: Grant
    Filed: December 23, 2016
    Date of Patent: May 19, 2020
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventors: Baoyu Sun, Yongli Duan
  • Patent number: 10563276
    Abstract: A high-performance NdFeB permanent magnet including a nitride phase and a production method thereof are provided. A main phase of the NdFeB permanent magnet has a structure of R2T14B; a grain boundary phase is distributed around the main phase and contains N, F, Zr, Ga and Cu; a composite phase containing R1, Tb and N exists between the main phase and the grain boundary phase and includes a phase having a structure of (R1, Tb)2T14(B, N). R represents at least two rare earth elements, and includes Pr and Nd; T represents Fe, Mn, Al and Co; R1 represents at least one rare earth element, and includes at least one of Dy and Tb; the main phase contains Pr, Nd, Fe, Mn, Al, Co and B; and the grain boundary phase further contains at least one of Nb and Ti. Through placing partially B by N, a magnetic performance is increased.
    Type: Grant
    Filed: December 18, 2016
    Date of Patent: February 18, 2020
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventors: Baoyu Sun, Yongli Duan
  • Patent number: 10468167
    Abstract: A high-performance NdFeB permanent magnet produced with NdFeB scraps and a production method thereof are provided. The production method includes steps of: under a vacuum condition, sending a portion of raw materials, including pure iron, ferro-iron, the NdFeB scraps and rare earth fluorides, into a crucible, refining, and obtaining a first melting liquid; absorbing slags by a slag cleaning device, and moving the slag cleaning device out; sending a rest of raw materials into the crucible, refining the first melting liquid and the rest of raw materials in the crucible, and obtaining a second melting liquid; pouring the second melting liquid after refining onto a surface of a water-cooled rotation roller through a tundish, and forming alloy flakes; processing the alloy flakes with hydrogen decrepitation, milling the alloy flakes into powders by a jet mill, then magnetic field pressing, presintering and sintering.
    Type: Grant
    Filed: January 9, 2017
    Date of Patent: November 5, 2019
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventors: Baoyu Sun, Yongli Duan
  • Patent number: 9938625
    Abstract: A method for manufacturing a NdFeB rare earth permanent magnetic device with composite plating includes steps of: firstly melting alloy, casting the alloy in a melted state onto a rotation copper roller with a water cooling function, so as to be cooled for forming alloy flakes; hydrogen decrepitating; mixing after hydrogen decrepitating; jet milling after mixing; mixing under nitrogen protection before molding in a nitrogen protection magnetic field pressing machine, and then packing in a protection tank before being moved out of the protection tank and isostatic pressing; sintering in a sintering device and aging for forming a NdFeB rare earth permanent magnet; machining for forming a NdFeB rare earth permanent magnetic device; and plating the NdFeB rare earth permanent magnetic device, wherein three layers of plated films are formed.
    Type: Grant
    Filed: March 18, 2015
    Date of Patent: April 10, 2018
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD.
    Inventors: Baoyu Sun, Xiaodong Chen
  • Patent number: 9920406
    Abstract: A method for manufacturing a high-performance NdFeB rare earth permanent magnetic device which is made of an R—Fe—Co—B-M strip casting alloy, a micro-crystal HR—Fe alloy fiber, and TmGn compound micro-powder, includes steps of: manufacturing the R—Fe—Co—B-M strip casting alloy, manufacturing the micro-crystal HR—Fe alloy fiber, providing hydrogen decrepitating, pre-mixing, powdering with jet milling, post-mixing, providing magnetic field pressing, sintering and ageing, wherein after a sintered NdFeB permanent magnet is manufactured, machining and surface-treating the sintered NdFeB permanent magnet for forming a rare earth permanent device.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: March 20, 2018
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventor: Baoyu Sun
  • Patent number: 9863021
    Abstract: A NdFeB rare earth permanent magnet with composite main phase and a manufacturing method thereof are provided. In the composite main phase, a PR2(Fe1-x-yCoxAly)14B main phase is the core, ZR2(Fe1-w-nCowAln)14B main phase surrounds a periphery of the PR2(Fe1-x-yCoxAly)14B main phase, and no grain boundary phase exists between ZR2(Fe1-w-nCowAln)14B main phase and the PR2(Fe1-x-yCoxAly)14B main phase, wherein ZR represents a group of rare earth elements in which a content of heavy rare earth is higher than an average content of heavy rare earth in the composite main phase, PR represents a group of rare earth elements in which a content of heavy rare earth is lower than an average content of heavy rare earth in the composite main phase. The manufacturing method includes steps of LR—Fe—B-Ma alloy melting, HR—Fe—B-Mb alloy melting, alloy hydrogen decrepitating, metal oxide micro-powder surface absorbing and powdering, magnetic field pressing, sintering and ageing.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: January 9, 2018
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventor: Baoyu Sun
  • Patent number: 9643249
    Abstract: A method for sintering NdFeB rare earth permanent magnet includes steps of: providing a continuous vacuum sintering furnace to sinter; loading a sintering box with compacted magnet blocks onto a loading frame; while driving by a transmission apparatus, sending the loading frame orderly through a preparation chamber, a pre-heating and degreasing chamber, a first degassing chamber, a second degassing chamber, a pre-sintering chamber, a sintering chamber, an aging chamber and a cooling chamber of the continuous vacuum sintering furnace, respectively for pre-heating to remove organic impurities, and further for heating to dehydrogenate and degas, pre-sintering, sintering, aging and cooling. A continuous vacuum sintering apparatus is also provided.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: May 9, 2017
    Assignee: SHENYANG GENERAL MAGNETICS CO., LTD
    Inventor: Baoyu Sun
  • Patent number: 9620269
    Abstract: A method and an equipment for processing NdFeB rare earth permanent magnetic alloy with a hydrogen pulverization are provided. The method includes steps of: providing a continuous hydrogen pulverization equipment; while driving by a transmission device, passing a charging box loaded with rare earth permanent magnetic alloy flakes orderly through a hydrogen absorption chamber, having a temperature of 50-350° C. for absorbing hydrogen, a heating and dehydrogenating chamber, having a temperature of 600-900° C. for dehydrogenating, and a cooling chamber of the continuous hydrogen pulverization equipment; receiving the charging box by a discharging chamber through a discharging valve; pouring out the alloy flakes after the hydrogen pulverization into a storage tank at a lower part of the discharging chamber; sealing up the storage tank under a protection of nitrogen; and, moving the charging box out through a discharging door of the discharging chamber and re-loading, for repeating the previous steps.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: April 11, 2017
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventor: Baoyu Sun
  • Patent number: 9543063
    Abstract: A continuous hydrogen pulverization method of a rare earth permanent magnetic alloy includes: providing a hydrogen adsorption room, a heating dehydrogenation room and a cooling room in series, applying hydrogen adsorption, heating dehydrogenation and cooling on a rare earth permanent magnetic alloy in the production device at the same time, wherein collecting and storing under an inert protection atmosphere can also be provided. Continuous production is provided under vacuum and the inert protection atmosphere in such a manner that an oxygen content of the pulverized powder is low and a proportion of single crystal in the powder is high.
    Type: Grant
    Filed: November 8, 2013
    Date of Patent: January 10, 2017
    Assignee: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventors: Xiaodong Chen, Baoyu Sun
  • Publication number: 20140123811
    Abstract: A continuous hydrogen pulverization method of a rare earth permanent magnetic alloy includes: providing a hydrogen adsorption room, a heating dehydrogenation room and a cooling room in series, applying hydrogen adsorption, heating dehydrogenation and cooling on a rare earth permanent magnetic alloy in the production device at the same time, wherein collecting and storing under an inert protection atmosphere can also be provided. Continuous production is provided under vacuum and the inert protection atmosphere in such a manner that an oxygen content of the pulverized powder is low and a proportion of single crystal in the powder is high.
    Type: Application
    Filed: November 8, 2013
    Publication date: May 8, 2014
    Applicant: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventors: Xiaodong Chen, Baoyu Sun
  • Publication number: 20140127072
    Abstract: A continuous sintering method for rare earth permanent magnetic alloy comprises: connecting a preparation chamber, a glove chamber and a sealed transmission chamber, a sealed chamber, a charging chamber, a preheating chamber, a heating and de-airing chamber, a sintering chamber and a cooling chamber one after another. A press formed blank of rare earth permanent magnetic alloy powder is transmitted under oxygen free condition, and processed with heating and de-airing, sintering and cooling. The preparation chamber, the glove chamber and the sealed transmission chamber are transmitted by bottom rollers, transmissions of other chambers are provided on a top portion of each chamber, and conveyed by roller rails. The rollers of the charging rack are suspended on rails of the transmissions. The drawer model charging rack is capable of loading multiple charging box.
    Type: Application
    Filed: November 8, 2013
    Publication date: May 8, 2014
    Applicant: SHENYANG GENERAL MAGNETIC CO., LTD
    Inventors: Xiaodong Chen, Baoyu Sun