Abstract: The present invention discloses a pattern projector based on VCSEL array. The VCSEL array has a plurality of VCSELs configured in a regular pattern on a VCSEL chip. A certain number but not all of the VCSELs are selected for two groups. In one operational mode, VCSELs of one group are powered on to form a low-density irregular pattern. A lens system projects an image of the low-density irregular pattern on a diffractive optical element (DOE). The DOE multiplies a replica of the image and generates a matrix of the replicas on a target surface. In another operational mode, VCSELs of the two groups are powered on simultaneously or the second group is powered on alone to form a high-density irregular pattern. An image of the high-density irregular pattern is projected on the DOE. Thus, the pattern projector may provide irregular light patterns for low-resolution and high-resolution 3D sensing.

Abstract: A VCSEL array and the method of manufacturing the array are disclosed. The VCSEL array comprises a substrate and a plurality of VCSEL structures formed on the substrate in a regular pattern. A customized metal layer is deposited to electrically connect a selected number but not all of the plurality of VCSEL structures. The selected number of VCSEL structures form an array of a predetermined irregular pattern.

Abstract: The present invention discloses a VCSEL array that can function in at least two different operational modes. In one operational mode, the VCSEL array functions as a regular-patterned array; and in the other operational mode, the VCSEL array functions as an irregular-patterned array. Thus, the same VCSEL chip may be used as an illumination light source or a structural light method light source for 3D sensing, depending on the selected operational mode.

Abstract: The present invention discloses a VCSEL array that is divided into at least a first and a second area. The first area covers the center of the array and is surrounded by the second area. The first area would experience higher temperature than the second area after the VCSELs in both areas are turned on for a given time period. VCSELs in the first area are electrically connected to a first metal layer portion. VCSELs in the second area are electrically connected to a second metal layer portion. The first and second metal layer portions are electrically insulated from each other.