Patents Assigned to Shenzhen Sunlord Electronics Co.,Ltd.
  • Patent number: 12266467
    Abstract: A surface-mounted transformer includes an adhesive layer and a winding product. The winding product is disposed inside the adhesive layer; the winding product includes an I-shaped magnetic core and a coil wound on a middle pillar of the I-shaped magnetic core; leading-out ends of the coil are connected to electrodes; the electrodes are exposed on the surface of the adhesive layer; and the adhesive layer is obtained through compression molding forming of a magnetic molding material. Compared with a surface-mounted transformer in the prior art, which has equal performance indexes, the surface-mounted transformer has a smaller size with a decrease proportion of over 50%; and a BOBBIN and an insulating rubber tape do not need to be used in processing. The winding product in the surface-mounted transformer is completely covered by the adhesive layer, so that the product is high in reliability and can support a PSIP plastic package environment.
    Type: Grant
    Filed: November 16, 2021
    Date of Patent: April 1, 2025
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Deping Zeng, Hui Lin, Xiaohu Tang, Qunsheng Zhou, Wei Xie, Yongming He
  • Patent number: 12224106
    Abstract: An inductive component comprises a hollow coil wound by Litz wire, a magnetic plastic packaging layer covering the coil, and a first electrode and a second electrode of the coil. The first electrode and the second electrode are exposed outside the magnetic plastic packaging layer. A manufacturing method for the inductive component comprises: winding a hollow coil by using Litz wire; connecting two leading-out terminals of the coil to portions of a leadframe to be formed into two electrodes; manufacturing a formed magnetic plastic packaging layer on the periphery of the coil; curing the magnetic plastic packaging layer through heat treatment; and carrying out leadframe cutting on the cured semi-finished product to form the two electrodes exposed outside the magnetic plastic packaging layer, and bending the two electrodes to flatly extend to the surface of the magnetic plastic packaging layer.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: February 11, 2025
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Yingying Wang, Xinshu Yu, Shengcheng Xia, Youyun Li
  • Publication number: 20240412920
    Abstract: A method is provided for manufacturing the molded-forming power inductor. The molding package layer completely covers the prefabricated magnetic core and a part of the conductor except the electrode, the structure is integrally formed, and the leakage magnetic flux is less; when the equivalent magnetic permeability is 60 or more, the equivalent saturation magnetic flux density can be 0.55T or higher; and the space utilization rate is high to facilitate miniaturization of an inductor design.
    Type: Application
    Filed: August 22, 2024
    Publication date: December 12, 2024
    Applicant: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Shengcheng XIA, Xinshu YU, Youyun LI, Xin CHE
  • Patent number: 12148564
    Abstract: A manufacturing method of an integrally formed inductor, comprises: sintering a soft magnetic material to prepare a magnetic core plate with a plurality of grooves; respectively putting hollow coils into the plurality of grooves; putting a magnetic core plate provided with coils into a forming die, adding a soft magnetic material in a fluid state, and integrally forming the soft magnetic material in the fluid state on the magnetic core plate through pressing; coating semi-finished inductors with an insulating material to form an insulating coating layer, and exposing only two terminals of the coils; areas where the coil terminals are exposed on a surface of the insulating coating layer being metallized to form electrodes of the integrally formed inductor. Therefore, the disclosure provides a manufacturing method of an integrally formed inductor which is subminiature in size, ultra-thin and high in reliability.
    Type: Grant
    Filed: May 18, 2021
    Date of Patent: November 19, 2024
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Xinshu Yu, Youyun Li, Shengcheng Xia, Zehong Yao, Yupeng Hong, Yingying Wang, Qiang Su, Wanhe Yi, Xin Che
  • Patent number: 12100543
    Abstract: A molded-forming power inductor comprises a conductor, a magnetic core and a magnetic molding package layer, wherein the conductor comprises an integrally formed insulation-processed base part, an insulation-processed side enclosing part and an electrode part, the base part and the side enclosing part are assembled with the magnetic core in a gapless fit mode, and the magnetic molding package layer is gaplessly wrapped outside the conductor and the magnetic core. A method is provided for manufacturing the molded-forming power inductor. The molding package layer completely covers the prefabricated magnetic core and a part of the conductor except the electrode, the structure is integrally formed, and the leakage magnetic flux is less; when the equivalent magnetic permeability is 60 or more, the equivalent saturation magnetic flux density can be 0.55 T or higher; and the space utilization rate is high to facilitate miniaturization of an inductor design.
    Type: Grant
    Filed: April 23, 2021
    Date of Patent: September 24, 2024
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Yingying Wang, Xinshu Yu, Shengcheng Xia, Youyun Li, Xin Che
  • Patent number: 12073984
    Abstract: A laminated shielding inductor includes a laminated body, an internal coil, and a shielding cover; the laminated body includes a plurality of insulator layers; shielding conductor through grooves which are located at the periphery of the internal coil are formed in the plurality of insulator layers; shielding conductors are arranged in the shielding conductor through grooves, are electrically and mutually connected and jointly form a shielding conductor laminated layer; a shielding conductor upper layer and a shielding conductor lower layer are respectively arranged above and below the internal coil; and the shielding conductor laminated layer, the shielding conductor upper layer and the shielding conductor lower layer are closed to form the shielding cover. Thus, high shielding effect of the laminated chip inductor can be realized, external radiation of the laminated chip inductor is effectively reduced, and the reliability of a circuit system is improved.
    Type: Grant
    Filed: September 13, 2021
    Date of Patent: August 27, 2024
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Yihua Yang, Xianren Chen, Zhongdong Wu
  • Patent number: 12040120
    Abstract: A preparation method for an inductance component, comprising: prefabricating a continuous coil row containing a plurality of hollow coils with the connections of every two adjacent hollow coils being bent feet; placing the continuous coil row into a cavity of a prefabricated mold, the cavity comprising a plurality of sub-chambers and one sub-chamber being used for placing a hollow coil; injecting the prepared soft-magnetic magnetic glue into the cavity to enable the soft-magnetic magnetic glue to coat the hollow coil, and simultaneously exposing the bent feet to the outside to perform magnet forming; cutting the formed semi-finished product; and peeling the exposed bent foot copper wire, and performing metallization to form an electrode to obtain a finished product of the inductance component. The invention has high inductance preparation efficiency, and the obtained product electrode has no risks of a dry joint, poor contact, and the like.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: July 16, 2024
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Qiang Su, Xinshu Yu, Shengcheng Xia, Youyun Li
  • Patent number: 11854735
    Abstract: A winding structure includes a coil having a wire wrap and two wire tails, and a magnetic core having a center column, a flange, four wire-hanging parts and two bosses; the center column is connected at a top surface of the flange, the first boss is disposed in the middle of a first side of the flange, and the second boss is symmetrical to the first boss; transition surfaces of wire-hanging parts to a bottom surface of the flange are chamfered surfaces; first to fourth sections of the first wire tail are sequentially attached to the first wire-hanging part and the first chamfered surface, the bottom surface of the flange, the third chamfered surface, the third wire-hanging part, and the top surface of the flange; first to fourth sections of the second wire tail are symmetrical to first to fourth sections of the first wire tail, respectively.
    Type: Grant
    Filed: March 14, 2021
    Date of Patent: December 26, 2023
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Qiang Su, Youyun Li, Shengcheng Xia, Xinshu Yu
  • Publication number: 20230215612
    Abstract: Disclosed is a nonlinear inductor, a manufacturing method thereof, and a nonlinear inductor row. The nonlinear inductor includes two magnetic core assemblies, a conductor and a magnetic plastic encapsulation layer; the magnetic core assemblies include magnetic cores; each magnetic core includes a flange and a central column arranged on the flange; two central columns of the two magnetic core assemblies are opposite to each other; a non-uniform air gap exists between the two central columns and/or the magnetic core assemblies are made of different materials; the conductor is arranged on the two central columns; the two magnetic core assemblies and the conductor are located in the magnetic plastic encapsulation layer; electrode parts of the conductor are exposed outside the magnetic plastic encapsulation layer; and the magnetic core assemblies and the magnetic plastic encapsulation layer are made of different materials; thereby the nonlinear inductor has stepped saturation characteristics.
    Type: Application
    Filed: April 6, 2022
    Publication date: July 6, 2023
    Applicant: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Hai GUO, Shengcheng XIA, Qintian HOU
  • Patent number: 11685980
    Abstract: A preparation method for a metal soft magnetic composite material inductor includes: smelting Fe, Si and Cr and then employing a water atomization or gas atomization means to fabricate an alloy powder; after sifting by particle size, mixing powders of different particle size levels and performing coating insulation, and performing post-granulation to obtain a metal soft composite material granulation powder; adopting the granulation powder to press a material cake, and transferring and molding same; adopting a hollow coil in a liquid-phase coating mold cavity, curing and demolding to obtain a semi-finished product, then continuously heating and curing the semi-finished product, and preparing an end electrode to obtain a finished inductor.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: June 27, 2023
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Xinshu Yu, Shengcheng Xia, Youyun Li, Xin Che
  • Patent number: 11657947
    Abstract: A switching power supply module includes a power inductor which includes a magnetic core and L-shaped metal end electrodes and a switching power supply chip which includes a packaging body, a bare chip and a bottom bonding pad of the bare chip; the L-shaped metal end electrode includes a first electrode part which is welded at 90° to the magnetic core and a second electrode part which extends in parallel from the first electrode part to the middle of the magnetic core and is perpendicular to the first electrode part; the bare chip and the packaging body are embedded between the first, the second electrode part and the magnetic core; the bottom bonding pad abuts between the two second electrode parts and is insulated from the second electrode part, and the weld face of the bottom bonding pad is flush with that of the second electrode part.
    Type: Grant
    Filed: May 14, 2020
    Date of Patent: May 23, 2023
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Wenjie Wang, Dafu Lu
  • Publication number: 20220172884
    Abstract: A surface-mounted transformer includes an adhesive layer and a winding product. The winding product is disposed inside the adhesive layer; the winding product includes an I-shaped magnetic core and a coil wound on a middle pillar of the I-shaped magnetic core; leading-out ends of the coil are connected to electrodes; the electrodes are exposed on the surface of the adhesive layer; and the adhesive layer is obtained through compression molding forming of a magnetic molding material. Compared with a surface-mounted transformer in the prior art, which has equal performance indexes, the surface-mounted transformer has a smaller size with a decrease proportion of over 50%; and a BOBBIN and an insulating rubber tape do not need to be used in processing. The winding product in the surface-mounted transformer is completely covered by the adhesive layer, so that the product is high in reliability and can support a PSIP plastic package environment.
    Type: Application
    Filed: November 16, 2021
    Publication date: June 2, 2022
    Applicant: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Deping ZENG, Hui LIN, Xiaohu TANG, Qunsheng ZHOU, Wei XIE, Yongming HE
  • Patent number: 11309117
    Abstract: An inductive element includes a magnetic core, a flat coil wound on a middle column of the magnetic core, and a magnetic plastic package layer covering the magnetic core and the flat coil. Two electrodes connected to two pigtails of the flat coil are exposed outside of the magnetic plastic package layer. The flat coil is configured to enable a width direction of a flat wire of the flat coil to be perpendicular to an axial direction of the middle column of the magnetic core, and the flat wire is stacked layer by layer in the axial direction of the middle column. A manufacturing method for the inductive element is also disclosed herein. By using the wounding method of the flat coil of the inductive element, a height of a product may be reduced while obtaining a same DCR, so that the product is thinner.
    Type: Grant
    Filed: May 7, 2018
    Date of Patent: April 19, 2022
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Shengcheng Xia, Youyun Li, Xinshu Yu, Gengxin Xiao
  • Publication number: 20220115176
    Abstract: A laminated electronic device includes a laminate wherein the laminate includes a plurality of laminated insulator layers, the laminate has a multi-layer coil pattern provided between the plurality of insulator layers in a laminated manner, adjacent layers of the coil pattern are electrically connected through conductive via holes to form an internal coil, a first external electrode and a second external electrode are disposed on a bottom surface of the laminate which is parallel to a direction of lamination. In surface-mounting of the laminated electronic device, it only needs to connect the external electrodes on the bottom surface of the laminate to a soldering board, and needs not to preserve a space for solder wicking in the surrounding, thereby significantly saving the occupied space of surface mount components to achieve high-density mounting; in addition, the Q value of the product is improved.
    Type: Application
    Filed: August 25, 2021
    Publication date: April 14, 2022
    Applicant: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Dafu LU, Jieyong QIN, Zhenren LIANG, Shuyan LI
  • Publication number: 20220115178
    Abstract: A laminated shielding inductor includes a laminated body, an internal coil, and a shielding cover; the laminated body includes a plurality of insulator layers; shielding conductor through grooves which are located at the periphery of the internal coil are formed in the plurality of insulator layers; shielding conductors are arranged in the shielding conductor through grooves, are electrically and mutually connected and jointly form a shielding conductor laminated layer; a shielding conductor upper layer and a shielding conductor lower layer are respectively arranged above and below the internal coil; and the shielding conductor laminated layer, the shielding conductor upper layer and the shielding conductor lower layer are closed to form the shielding cover. Thus, high shielding effect of the laminated chip inductor can be realized, external radiation of the laminated chip inductor is effectively reduced, and the reliability of a circuit system is improved.
    Type: Application
    Filed: September 13, 2021
    Publication date: April 14, 2022
    Applicant: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Yihua YANG, Xianren CHEN, Zhongdong WU
  • Publication number: 20220093320
    Abstract: Disclosed is a PCB of a planar transformer including: a PCB substrate with a through hole and a double-sided winding part formed on double sides of the PCB substrate, wherein the double-sided winding part is of a symmetric structure, a via hole consistent with the through hole is formed in the center of the double-sided winding part, the via hole is aligned to the through hole to form a magnetic core hole, and the circumference of the via hole is raised to form wire blocking parts; and forming a wire passing groove in the wall of the magnetic core hole, wherein the wire passing groove allows a metal conducting wire to pass through to be planarly wound from inside to outside on double sides of the double-sided winding part at the same time so as to form two coils in series located on the double sides of the PCB substrate.
    Type: Application
    Filed: December 2, 2021
    Publication date: March 24, 2022
    Applicant: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Xiaoyue ZHA, Guo OUYANG, Jingjing REN
  • Patent number: 10867748
    Abstract: A method for preparing a power inductor includes the following steps A to E: A: preparing a composite wire; B: winding the composite wire according to a predetermined shape and a predetermined coil quantity, so as to form coils; C: placing the coils into a mold cavity, adding metal soft magnetic powder to the mold cavity, and pressing the metal soft magnetic powder and the coils to form a base comprising the coils; D: performing sintering treatment on the base; and E: plating two terminal electrodes on two ends of the base to form the power inductor.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: December 15, 2020
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Shengcheng Xia, Youyun Li
  • Patent number: 10811188
    Abstract: A preparation method for a metal matrix composite wire includes the following steps: 1) preparing a metal inner core; 2) preparing a glass-resin mixture; 3) dissolving self-adhesive resin in a solvent to prepare a self-adhesive resin solution; 4) uniformly coating the glass-resin mixture on a surface of the metal inner core, then coating the self-adhesive resin solution on a surface of the glass-resin mixture, and performing drying at a temperature of 80° C. to 150° C.; and 5) repeating the step 4) until a thickness of the glass-resin mixture plus the self-adhesive resin reaches 2 to 10 ?m. When an inductor is prepared by using the composite wire, the inductor may have relatively good weather resistance, a relatively good dielectric voltage-withstand capability, as well as relatively good high-temperature resistance and electrical performance.
    Type: Grant
    Filed: January 9, 2018
    Date of Patent: October 20, 2020
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Shengcheng Xia, Youyun Li
  • Patent number: 10679780
    Abstract: A composite soft magnetic material includes the following components: 67.9 to 95.54 wt % of FeSiCr, 0.1 to 0.3 wt % of TiO2, 0.15 to 0.75 wt % of SiO2, 0.1 to 0.5 wt % of Mn3O4, 0.1 to 0.5 wt % of ZnO, 3.4 to 25.9 wt % of BaO, 0.4 to 3 wt % of B2O3, 0.2 to 0.85 wt % of CaO, and 0.01 to 0.3 wt % of CuO. The composite soft magnetic material has high initial permeability and high Bs, excellent temperature stability, and low temperature coefficient.
    Type: Grant
    Filed: January 8, 2018
    Date of Patent: June 9, 2020
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Min Tan, Min Nie, Youyun Li
  • Patent number: 10224984
    Abstract: Disclosed is a ceramic back cover used in an electronic device and an electronic device having the ceramic back cover. A wireless charging RX coil is disposed on an inner surface of the ceramic back cover, a groove used for disposing the wireless charging RX coil is in an intermediate region of the inner surface of the ceramic back cover, and at least two wireless charging RX electrode grooves that extend outward separately from an intermediate region of the groove and a marginal region of the groove are formed on the inner surface of the ceramic back cover. Electrodes formed in the at least two wireless charging RX electrode grooves are used as leading-out ends of the wireless charging RX coil disposed in the groove, and two ends of the wireless charging RX coil are welded at the leading-out ends.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: March 5, 2019
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Youyun Li, Yanjun Zhu