Patents Assigned to Shoals Technologies Group, LLC
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Patent number: 10992254Abstract: A lead assembly includes at plurality of drop line joined to a feeder cable at joints each having a compression lug that is preferably surrounded by undermolding and overmolding. In use, each drop line is connected to a solar array, and the feeder cable is connected to an inverter. In this manner a plurality of solar arrays are electrically coupled together, with a common feeder cable connecting them all to the inverter. A system of the present invention doesn't require a combiner box which is conventionally employed directly upstream of the inverter.Type: GrantFiled: September 9, 2015Date of Patent: April 27, 2021Assignee: Shoals Technologies Group, LLCInventor: Dean Solon
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Patent number: 10720879Abstract: A junction box is affixed to, and electrically coupled with, a solar panel. The junction box is configured to releasably engage and disengage accessory modules, thereby allowing accessory modules to be replaced or exchanged easily. Accessory modules are electrically coupled with other accessory modules in the solar panel string. The furthest downstream accessory module is connected to a wire harness, which is connected to a central combiner box.Type: GrantFiled: November 17, 2014Date of Patent: July 21, 2020Assignee: Shoals Technologies Group, LLCInventor: Dean Solon
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Patent number: 10333461Abstract: A system for automatically commissioning a solar panel array comprises a plurality of panel monitoring devices, each panel monitoring device connected between a positive and negative terminal of a solar panel. Each panel monitoring device comprises a switching device, the switching device configurable to disconnect an output from the solar panel. The system further comprises logic configured to automatically obtain a relative position of each panel monitoring device in the system by appointing serially a series of masters from among the panel monitoring devices, each master in turn broadcasting a unique identifier and enabling its output. Each panel monitoring device listens to the masters' broadcasts and stores in memory the unique identifier and information indicating whether the panel monitoring device detected the masters' voltage. The panel monitoring devices determine their respective locations by analyzing the information broadcast by, and the voltage detected from, the masters.Type: GrantFiled: July 14, 2015Date of Patent: June 25, 2019Assignee: Shoals Technologies Group, LLCInventors: Jeremy Jacob Zoller, Eric Joseph Ibarra
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Patent number: 9847627Abstract: A base is a platform that supports a component off the ground in a solar energy installation. The specific configuration of a base can vary based on the intended component, for example whether it holds a transformer or power component. Multiple bases are mechanically and/or electrically connected to form a system of bases in the field. Proper placement of bases and engagement of those bases is facilitated by mating alignment mechanisms such that one base can be lowered “fit” with another. A method of positioning components includes positioning a base and aligning and lowering a second base alongside the first such that the bases engage.Type: GrantFiled: October 13, 2014Date of Patent: December 19, 2017Assignee: Shoals Technologies Group, LLCInventor: Dean Solon
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Patent number: 9847196Abstract: A master recombiner box system includes a plurality of input bus bars that receive power from a corresponding combiner box in a solar field. Each input bus bar is coupled with a current transducer, thereby measuring the current of the associated combiner box. Power feeding into the plurality of input bus bars is combined at a recombiner bus bar, which leads to an output bus bar, and ultimately to an external inverter. The current transducers are linked to a control circuit board which utilizes an antenna to send RF signals to a receiver. In this manner individual combiner boxes in a solar field can be monitored wirelessly.Type: GrantFiled: May 3, 2014Date of Patent: December 19, 2017Assignee: Shoals Technologies Group, LLCInventor: Dean Solon
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Patent number: 9589752Abstract: A disconnect system for a solar installation shuts down power upstream from an inverter, so that it is safe for solar field personnel to perform work related to a solar installation. The system actuates multiple disconnect devices in one motion by a linkage assembly which can associate 2-4 disconnect switches with a single handle. This system preferably includes hardware and logic for monitoring the current and voltage output of electrically coupled combiner/recombiner boxes in the solar field, and for wirelessly transmitting this data to a user. A single disconnect cabinet can accommodate 2-20 inputs from associated recombiner boxes with 5 handles or less.Type: GrantFiled: May 3, 2014Date of Patent: March 7, 2017Assignee: Shoals Technologies Group, LLCInventor: Dean Solon
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Patent number: 8971046Abstract: A junction box is affixed to, and electrically coupled with, a solar panel. The junction box is configured to releaseably engage and disengage accessory modules, thereby allowing accessory modules to be replaced or exchanged easily. Accessory modules are electrically coupled with other accessory modules in the solar panel string. The furthest downstream accessory module is connected to a wire harness, which is connected to a central combiner box.Type: GrantFiled: June 5, 2014Date of Patent: March 3, 2015Assignee: Shoals Technologies Group, LLCInventor: Dean Solon
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Patent number: 8962998Abstract: A junction box is affixed to, and electrically coupled with, a solar panel. The junction box is configured to releaseably engage and disengage accessory modules, thereby allowing accessory modules to be replaced or exchanged easily. Accessory modules are electrically coupled with other accessory modules in the solar panel string. The furthest downstream accessory module is connected to a wire harness, which is connected to a central combiner box.Type: GrantFiled: February 7, 2013Date of Patent: February 24, 2015Assignee: Shoals Technologies Group, LLCInventor: Dean Solon
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Patent number: 8937249Abstract: A wire harness connects multiple solar panel junction boxes to a recombiner box. The wire harness includes in-line fuse assemblies, with optional blocking diodes, so each string of solar panels is associated with one fuse. In the event of a blown fuse, only one upstream solar panel string is affected. Entire wire harnesses and/or individual in-line fuse assemblies can be easily swapped out, thereby decreasing the time and expense of troubleshooting and repairing.Type: GrantFiled: March 1, 2010Date of Patent: January 20, 2015Assignee: Shoals Technologies Group, LLCInventor: Dean Solon
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Patent number: 8604342Abstract: Low leakage electrical joints and wire harnesses for simplifying the electrical infrastructure associated with solar energy utilities are disclosed. The low leakage electrical joints include fused wires that have been sealed, encased and configured to plug into other joints to form wire harnesses. The wire harnesses are particularly well suited for coupling a plurality of solar collector junction boxes to a combiner box.Type: GrantFiled: July 14, 2009Date of Patent: December 10, 2013Assignee: Shoals Technologies Group, LLCInventor: Dean Solon
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Patent number: 8408929Abstract: A cylindrical guard is used for protecting the electrical junction between connectors. The guard is essentially two split cylindrical sections oriented end-to-end with breakaway tabs therebetween. The split cylindrical pieces are hinged, and substantially irreversibly lock together in a “clamshell” like fashion. The resulting guarded junction is less likely to be accidentally disengaged, thereby protecting both property and life. The guard can be removed by cutting, or broken and moved to expose the underlying junction by severing the breakaway tabs.Type: GrantFiled: March 28, 2011Date of Patent: April 2, 2013Assignee: Shoals Technologies Group, LLCInventor: Dean Solon