Abstract: Described are devices, systems, and methods that enable greater control and customization of variable suspension systems via mechanical modification, among other advantages. In one example, a linkage device is configured to be attached to a suspension arm of a vehicle and to a vehicle frame of the vehicle. The linkage device is configured to mechanically modify one or more physical states detected by a sensor of the vehicle, thereby causing the sensor to output modified signals to a controller, and causing the controller to output modified control signals to a variable shock absorber connected between the vehicle frame and the suspension arm, thereby modifying one or more variable physical properties of the variable shock absorber.

Abstract: A clevis for a rack and pinion steering box is provided. The clevis includes a base and two arms extending from the base to form a U-shape with each arm having an aperture with aligned axes. A clevis pin extends through the base in a direction opposite of the two arms. The clevis includes two clocking protrusions extending from the base in a direction opposite the two arms with the clevis pin is located between the two clocking protrusions. The rack includes two flat portions and the two clocking protrusion are configured to automatically orient the clevis at a predetermined angle with respect to the rack when the clevis pin is coupled to the rack. In operation, a clevis is coupled on opposing sides of the rack and clevis pivot points are maintained at a width length defined between the clevis pivot points, such as less than 350 mm.

Abstract: Disclosed is an automatic vehicle suspension tuning system. The system has a control module to receive user input, an ECU with a processor and a memory, one or more road condition sensors, and one or more controllable suspension system components. The ECU controls the adjustments of the controllable suspension system component in response to user input to the control module as well as input from the road condition sensors during operation of the vehicle. A method of tuning a controllable suspension system component is also disclosed.

Abstract: A control arm system is provided. The system includes an upper control arm, a lower control arm longer than the upper control arm, a spindle, and a bracket coupled to a frame. The upper control arm and the lower control arm are coupled between the bracket and the spindle. A pivot point of the upper control arm and the bracket is closer to the spindle than a pivot point of the lower control arm and the bracket. The control arm system is moveable between a compressed position and an extended position with a neutral position between the compressed position and the extended position. A tire coupled to the spindle is rotated into a negative camber orientation when the control arm system is in a compressed position or in an extended position. A track width is maintained in the compressed, neutral, and extended positions.

Abstract: A convertible link for use with an anti-sway bar is provided. The convertible link includes a hydraulic cylinder having a link tube and a fluid shaft. The fluid shaft includes a piston coupled to a first end of the fluid shaft, wherein the fluid shaft and the piston are slidably coupled within the link tube. Fluid flows in and out of the hydraulic cylinder to move the hydraulic cylinder between a fixed and a moveable condition. In the fixed position the fluid shaft does not move with respect to the link tube and the anti-sway bar is operational to control roll. In the moveable condition the fluid shaft is moveable with respect to the link tube and the anti-sway bar is not operational to control roll.

Abstract: Provided is an on-demand shock stiffening system. The on-demand shock stiffening system operates to immediately stiffen the shocks in response to a user activating the system. The system may include a main body with an oil flow aperture and a flow control system that operates to restrict the flow of oil between the reservoir and the shock. The on-demand shock stiffening system may be coupled between the reservoir and the bridge of the shock and operates to restrict flow of the oil in order to stiffen the shock immediately in an on-demand manner.

Abstract: A UTV portal axle system is disclosed, including a spindle with a housing for housing input and output drive gears coupled by one or more idler gears. The output drive gear is disposed lower than the input drive gear to provide additional ground clearance to the UTV. The king pin axis angle is substantially the same as that of a stock UTV, while maintaining a scrub radius of substantially one inch or less. This is accomplished by the lower control arm ball joint being located within a recess of the output drive gear. This allows the UTV to be properly controlled when driven at high speeds over rough or uneven terrain. The gears may be interchangeable to allow the gear ratio to be adjusted to be more suitable for use at various driving speeds. A method of changing the gear ratio is also disclosed.

Abstract: A shock end loop for use with a shock absorber having a shaft is provided. A shock end loop according to various aspects of the present technology may include a body portion adapted for engagement with a threaded end of the shaft. The shock end loop may also include a neck portion coupled to the body portion and extending upward therefrom and adapted for engagement with the shaft for firmly securing and supporting the shaft to counteract a side load or bending torque that is exerted on the shaft by the vehicle.

Abstract: A toe link support is disclosed. In a first aspect, the toe link aperture of a hub has been bored out to receive inner and outer spacers. The spacers have bolt holes through which a toe link bolt is inserted to secure a toe link to the hub. The bolt is secured by a nut. The spacers protect the hub from damage by the bolt, and vice versa, resulting from motion of the toe link. In a second aspect, the outer spacer is further configured to be inserted into the bolt hole of the toe link, further protecting the bolt from damage. A method of supporting a toe link is also disclosed.

Abstract: A coilover shock with adjustable crossover is disclosed, in which, in some embodiments, a pre-load collar of a coilover shock may be adjustable in length, so as to engage the spring divider, when the tender coil spring is partially compressed during a compression stroke of the coilover shock, to prevent further compression of the tender coil spring and begin compression of the main coil spring. In some embodiments, the spring divider may be adjustable in length, so as to engage the pre-load collar, when the tender coil spring is partially compressed during a compression stoke of the coilover shock, to prevent further compression of the tender coil spring and begin compression of the main coil spring. In some embodiments, an adjustable pre-load collar, or an adjustable spring divider, may be controlled remotely, such as by a controller located in the driver compartment of the vehicle.

Abstract: A wheel end assembly having upper and lower arms and a tie rod coupled to a wheel carrier at an outer tie rod joint. A pin member is disposed between upper and lower mounting extensions of the wheel carrier or extends from a single mounting extension. The pin member includes a first end, a second end and an expanded ball portion between the first and second end. The expanded ball portion is offset toward one of the first and second ends. The tie rod joint is defined by a pivotal coupling of the tie rod end to the pin member. An adjustable height pin for the tie rod allows adjust of height on the tie rod.

Abstract: A clamp for securing a link to a bar or a rod in order to accommodate multiple connection points. The clamp or sway bar clamp includes multiple connection points for securing a link to a sway bar. The sway bar clamp goes over the end of the sway bar. It converts a sway bar with one connection point to a sway bar with multiple connection points to adjust flex of the sway bar.

Abstract: A center load rack and pinion steering mechanism is disclosed. The mechanism comprises a center load steering rack housing mounted to a vehicle frame, with a longitudinal slot through the front surface thereof, the slot being fitted with a bushing of a material that is resistant to damage from heat and bending. A pair of center link mounting bolts secure a center link and a center link pad to the rack wherein the center link pad extends through the bushing such that the upper and lower surfaces of the center link pad engage the upper and lower inner surfaces of the bushing, respectively, to prevent upward and downward movement and twisting of the center link and the center link pad relative to the rack in response to steered wheels of the vehicle contacting rough or uneven terrain while in use to prevent damage to components of the steering mechanism.

Abstract: A shock end loop for use with a shock absorber having a shaft is provided. A shock end loop according to various aspects of the present technology may include a body portion adapted for engagement with a threaded end of the shaft. The shock end loop may also include a neck portion coupled to the body portion and extending upward therefrom and adapted for engagement with the shaft for firmly securing and supporting the shaft to counteract a side load or bending torque that is exerted on the shaft by the vehicle.

Abstract: Described are devices, systems, and methods that enable greater control and customization of variable suspension systems via mechanical modification, among other advantages. In one example, a linkage device is configured to be attached to a suspension arm of a vehicle and to a vehicle frame of the vehicle. The linkage device is configured to mechanically modify one or more physical states detected by a sensor of the vehicle, thereby causing the sensor to output modified signals to a controller, and causing the controller to output modified control signals to a variable shock absorber connected between the vehicle frame and the suspension arm, thereby modifying one or more variable physical properties of the variable shock absorber.

Abstract: Provided is an on-demand shock stiffening system. The on-demand shock stiffening system operates to immediately stiffen the shocks in response to a user activating the system. The system may include a main body with an oil flow aperture and a flow control system that operates to restrict the flow of oil between the reservoir and the shock. The on-demand shock stiffening system may be coupled between the reservoir and the bridge of the shock and operates to restrict flow of the oil in order to stiffen the shock immediately in an on-demand manner.

Abstract: Disclosed is an automatic vehicle suspension tuning system. The system has a control module to receive user input, an ECU with a processor and a memory, one or more road condition sensors, and one or more controllable suspension system components. The ECU controls the adjustments of the controllable suspension system component in response to user input to the control module as well as input from the road condition sensors during operation of the vehicle. A method of tuning a controllable suspension system component is also disclosed.

Abstract: A two-piece limit strap clamp for use with a shock absorber and a limit strap retention device is provided. The pieces couple together around the upper end of a shock absorber. The clamp has a protrusion that extends outwardly and is adapted for attachment of the top end of a limit strap. The lower end of the limit strap may be attached to a mounting tab that is coupled to the lower mounting bracket of the shock absorber. Also disclosed is a limit strap with a tether coupled to a spring of the shock absorber to prevent the limit strap from bowing out when the shock absorber is compressed. A method of use of a limit strap with a tether is also disclosed.

Abstract: A toe link support is disclosed. In a first aspect, the toe link aperture of a hub has been bored out to receive inner and outer spacers. The spacers have bolt holes through which a toe link bolt is inserted to secure a toe link to the hub. The bolt is secured by a nut. The spacers protect the hub from damage by the bolt, and vice versa, resulting from motion of the toe link. In a second aspect, the outer spacer is further configured to be inserted into the bolt hole of the toe link, further protecting the bolt from damage. A method of supporting a toe link is also disclosed.