Abstract: A mechanism for coupling a coaxial waveguide to another waveguide. The mechanism includes a lower or matching waveguide and an impedance transformer. A coaxial port couples the coaxial waveguide to the matching waveguide. The matching waveguide has a waveguide impedance which is close to the impedance of the coaxial waveguide. This arrangement allows matching between the coaxial waveguide and the matching waveguide over a wider frequency band. The impedance transformer couples the matching waveguide to the other waveguide. The impedance transformer comprises a single-stage, double-stage, or multi-stage transformer. The mechanism is suitable for coupling an antenna to a coaxial cable interface in a radar or microwave based level measurement or time of flight ranging systems.

Abstract: An antenna assembly suitable for use with a microwave-based level measurement system mounted on a vessel. The antenna assembly comprises a rod antenna having a mounting member with an integral sealing ring. The antenna is molded from a conductive polymer such as PTFE. The sealing ring is also formed from the same polymer as the antenna. The sealing ring may be formed as an integral component of the mounting member molded from a polymer material or as a separate ring element which is welded or otherwise affixed to the mounting member. The antenna assembly is coupled to the level measurement apparatus using a clamping mechanism. As the clamping mechanism is secured to the mounting member, the sealing ring is compressed and deflected and in the compressed state provides a seal between the level measurement apparatus and the section of antenna extending into the vessel. According to another embodiment, the antenna assembly is adapted for and mounted in a horn antenna.

Abstract: Dynamic tuning of a tunable filter within the receiver of a pulse-echo ranging system. A filter tuning module compares a transmit signal and a filtered signal to obtain a phase difference indicative of any mis-match between the resonant frequency of the tunable filter and the transmit frequency. The filter tuning module outputs a phase correction signal corresponding to the phase difference and a controller uses the phase correction signal to determine any adjustments necessary to minimize the phase difference. Adjustments to the tunable filter may be made with each ‘shot’ or transmission.

Abstract: A current limiter circuit which exhibits a low dropout voltage. The current limiter circuit is suitable for protecting process control equipment operating on a current loop. The current limiter circuit includes an interface for coupling to the current loop, and a current source element coupled to the process control equipment. The current source element comprises a current limiter circuit to limit the current flowing to the process control equipment, and a voltage reference circuit coupled to the current limiter circuit provides a predetermined voltage reference during operation of the current source element.

Abstract: A method and apparatus for calibrating and/or improving the accuracy of time of flight ranging or level measurement systems. A correction factor is determined and applied to the calculated receive times for echo pulses in response to a change in the amplitude of the echo pulses or in response to a change in the noise floor.

Abstract: A power decoupling circuit for a time-of-flight ranging or level measurement system coupled to a current loop. The level measurement system receives power from the current loop and includes a loop current regulator. The loop current regulator is responsive to signals from a controller for regulating the current in the loop to transmit level measurement data and other information. Power is also taken from the current loop to energize a transducer for generating pulses for performing level measurements. The power decoupling circuit comprises a feedback circuit and a step-up converter. The step-up converter provides charging current to an energy storage device for the transducer and may also generate a voltage gain. The feedback circuit controls the voltage drop across the loop current regulator to minimize losses on it and maximize power available for measurement.

Abstract: A loop powered level measurement and time of flight ranging system with power management. The level measurement system includes a controller, a transducer for distance ranging, a power supply, and a power management stage. The power management stage comprises a shunt current regulator and a circuit for charging a storage capacitor. The shunt current regulator shunts excess current from the current loop and the circuit charges the storage capacitor. The charging of the capacitor is monitored and stored energy is applied to the transducer to make a level measurement. During charging, the controller continues to operate a user interface and communication module.

Abstract: A method for processing echoes in a time-of-flight ranging system or level measurement system. The method comprises applying an entropy filter to the echo profile. The entropy filter comprises determining the information content in the echo profile. The entropy filter determines the occurrences of a pattern in the bit stream representing magnitudes in the echo profile. Repeated occurrences of the pattern are used to characterize the echo signal as having low randomness (i.e. higher information content) indicative of a potential echo pulse or as having high randomness (i.e. lower information content) indicative of noise.

Abstract: A dielectric rod antenna assembly for a level measurement system. The antenna assembly includes a transition structure housed within a coupling sleeve. The transition structure includes a short-circuited waveguide filled with a dielectric material and an exciter element projecting through the waveguide into the material. The transition structure directs electromagnetic energy through the bottom of the dielectric material into a rod antenna attached to the bottom of the coupling sleeve for propagation within the container. The dielectric material includes a longitudinal axial bore having a tapered tip to provide a dielectric-lined waveguide. The bottom end of the dielectric is encircled with a metal ring of a diameter larger than the dielectric to smooth the transition into the rod antenna.

Abstract: A method and apparatus for damping an ultrasonic transducer suitable for time of flight ranging and level measurement systems. The ultrasonic transducer comprises a damping component which absorbs vibrations in the transducer to reduce the ringing effect. The damping component is subjected to plasma etching to produce a surface which readily bonds to component(s) of the transducer. According to one aspect, the damping component is formed from an inert elastomer, such as silicone rubber, and the transducer component is made of stainless steel.

Abstract: A microwave-based level measurement system having a planar microwave antenna configuration. According to another aspect, the microwave-based level measurement devices are field interchangeable with ultrasonic based level measurement devices.

Abstract: A method of operating a pulse echo ranging system comprising a transducer assembly for providing transmission and reception of high frequency energy pulses at substantially different plural frequencies. The method uses signals received by the transducer assembly to generate an echo profile for signals received at at least a first of the frequencies to enhance the recovery of data beyond that obtained from the first signal alone.

Abstract: A method and system for high-pass filtering to remove DC and/or low frequency components of a receive signal from the transducer of a level measurement system. In one embodiment, the method includes generating a maximum signal profile and a minimum signal profile for the receive signal, generating a midpoint reference signal from the maximum and minimum signal profiles and subtracting the midpoint reference signal from the receive signal to produce a filtered signal.

Abstract: A method and system for echo processing a receive signal using autocorrelation. A receive signal is sampled, digitized and high-pass filtered. A correlation signal is created by adding the filtered signal to a copy of the filtered signal shifted by a time unit. A set of correlation signals is created by repeating the process for a range of time units corresponding to a set of sequential sample points. Each correlation signal has a correlation indicator evidencing the strength of the correlation. The correlation signal having the highest correlation strength is identified, and the time shift used to create it is identified as the time of flight of the echo pulse. The echo distance is then calculated based upon the time of flight and the speed of propagation of the echo in the environment. The correlation indicator may the maximum peak value of the correlation signal.

Abstract: An antenna assembly suitable for use with a microwave-based level measurement system mounted on a vessel. The antenna assembly includes an installation thread, a shielded extension, and a rod antenna. The antenna assembly is screwed into a threaded portion in the opening of the vessel. The antenna assembly may be formed as a single integral unit molded from a polymer material. The antenna assembly may also be constructed with the installation thread, the shielded extension and the rod antenna comprising individual polymeric components which are welded together to form a unitary assembly. The polymer material is selected based on chemical resistant properties according to the application.

Abstract: A method for processing echoes in a time-of-flight ranging system or level measurement system. The method comprises an initial noise floor level and identifying potential echoes in an echo signal above the initial noise floor level and a noise signal below the initial noise floor level. One or more portions of the initial noise floor level are modified and an adjusted noise floor level is generated by applying a cubic spline algorithm to the modified portions and the initial noise floor level. The adjusted noise floor level is then used to identify valid echoes in the echo signal and generate an echo signal profile.

Abstract: A method for processing echoes in a time-of-flight ranging system or level measurement system. The method comprises an initial noise floor level and identifying potential echoes in an echo signal above the initial noise floor level and a noise signal below the initial noise floor level. One or more portions of the initial noise floor level are modified and an adjusted noise floor level is generated by applying a cubic spline algorithm to the modified portions and the initial noise floor level. The adjusted noise floor level is then used to identify valid echoes in the echo signal and generate an echo signal profile.

Abstract: A method and system for echo processing a receive signal using autocorrelation. A receive signal is sampled, digitized and high-pass filtered. A correlation signal is created by adding the filtered signal to a copy of the filtered signal shifted by a time unit. A set of correlation signals is created by repeating the process for a range of time units corresponding to a set of sequential sample points. Each correlation signal has a correlation indicator evidencing the strength of the correlation. The correlation signal having the highest correlation strength is identified, and the time shift used to create it is identified as the time of flight of the echo pulse. The echo distance is then calculated based upon the time of flight and the speed of propagation of the echo in the environment. The correlation indicator may the maximum peak value of the correlation signal.

Abstract: A method and system for high-pass filtering to remove DC and/or low frequency components of a receive signal from the transducer of a level measurement system. In one embodiment, the method includes generating a maximum signal profile and a minimum signal profile for the receive signal, generating a midpoint reference signal from the maximum and minimum signal profiles and subtracting the midpoint reference signal from the receive signal to produce a filtered signal.

Abstract: A housing or enclosure for time of flight ranging systems and/or level measurement devices. The housing comprises an upper lid section and a lower section which are coupled together to form an enclosure for holding a transducer module and electronic circuitry to provide the level measurement funtionality. The housing has an exterior surface which is covered in at least part with a reflective coating. The reflective coating reflects solar radiation and serves to reduce the solar gain and temperature rise variations inside and surrounding the housing. According to another aspect, the reflective coating may also be applied to all or parts of the interior surface.