Abstract: The composite molding apparatus includes a rigid base member and a complementary semi-rigid mold member or “black bag” caul plate having a sieve member formed therein. The sieve member layer of the semi-rigid mold member engages pins which extend from the sandwich core to limit penetration into the semi-rigid mold member to a predetermined depth. The semi-rigid mold member is supported relative to the rigid mold member by the pins to provide uniform pressure transfer to the composite article during a high pressure co-cure molding process without crushing the sandwich core.

Abstract: The present invention broadly relates to a tail cone assembly for a helicopter. The tail cone assembly includes a monocoque shell formed from a composite material. The composite material preferably comprises a non-metallic matrix, such as an epoxy resin matrix, having fibers, such as graphite fibers, embedded therein. The fibers may be oriented along a single axis or along multiple axes. Other components of the tail cone assembly may also be formed from composite materials, which composite materials may be the same as or different from the composite material forming the shell.

Abstract: The present invention relates to self contained, modular integrated deployment and retrieval system for use with an aircraft such as a helicopter. The deployment and retrieval system comprises a support frame, a winch connected to the support frame, a tow cable wound around the winch, which tow cable is connected to the external load, and a support structure connected to the support frame. The support structure is axially movable relative to the support frame for moving the external load so as to control the center of gravity of the aircraft and so as to deploy and retrieve the external load.

Abstract: A bleed valve assembly includes a valve poppet having a bleed portion and a base portion separated by a radially extending flange. The radially extending flange is located about the perimeter of the valve poppet to engage the valve seat on one side and receive a biasing member on the other. The flange engages the valve seat such that initial valve performance is similar to a disk valve, i.e., soft seating and very low leakage when closed. A plurality of openings extend through the bleed portion such that partial open operation of the bleed valve assembly is particularly tailored for a desired flow. As the valve poppet of the present invention moves off the valve seat, the initial gain is very low and then the gain increases steadily as more openings are exposed.

Abstract: A method for producing a composite component having a variable thickness includes placing a caul member over a plurality of laid-up prepreg plies supported by a mold. The mold includes a cavity for receiving the lay-up that is defined by a bottom surface, a plurality of walls extending upwardly from the bottom surface, and an open upper face surrounded by a mold edge. A support flange extends inwardly toward the center of the cavity from each of the walls at a predetermined distance from the bottom surface. The caul is made from an anisotropic material so that the caul is basically rigid about lateral axis and flexible about a longitudinal axis. During an autoclave curing process, the caul applies pressure along the length of the lay-up to draw the caul into engagement with the support flange, which serves as a stop to prevent further movement of the caul.

Abstract: A flexbeam rotor system includes an intermediate tube and a torque tube that envelopes a flexbeam in spaced relation thereto. The torque tube is connected to the flexbeam at its radially outer end and articulately connected to the intermediate tube through a snubber-vibration damper system. The torque tube is connected with an aerodynamic rotor blade member. The snubber vibration damper system includes a snubber bearing and an independent lead/lag bearing. The snubber bearing is located between the flexbeam and the intermediate tube along a pitch change axis. A lead/lag bearing is mounted between the intermediate tube and the torque tube on both the leading and trailing portion of blade assembly. Pitch/lag coupling complications are minimized as lead/lag motion takes place between the torque tube and the intermediate tube. As lead/lag motion is accommodated in the independent lead/lag bearing, the snubber bearing is of a greatly reduced height in relation to conventional design.

Abstract: A system for monitoring the structural condition of a helicopter rotor assembly component includes a piezoelectric sensor. Acoustic emission signal techniques allow for recognizing the relatively high frequency stress waves associated with the propagation of cracks or defects in a rotor assembly component. A signal conditioner processes the sensor signal and provides an output signal that includes at least one characteristic that is indicative of the content of the sensor signal and, therefore, the structural condition of the item of interest. A signal analyzer utilizes the output signal from the signal processor to determine the structural condition of the component.

Abstract: A control system for a UAV includes control translations which maximize operational employment of the UAV payload. By determining spatial references, and then using the references to transform the control stick commands, the operator treats the UAV as a point source. For control through imagery from onboard mission sensors, the transformations provide for the UAV to move itself and achieve payload orientation.

Abstract: A structural dielectrically tailored prepreg panel includes structural materials having desired electrical qualities in one or more desired areas without loss of structural integrity or the addition of parasitic weight. In one method of manufacture an applicator such as a spray nozzle applies a first dielectric material to a first area not covered by a mask. In another method, the dielectric material includes a dry material, which is sprinkled upon a tacky impregnating resin in a controlled volume percentage to provide a dielectric gradient. In yet another embodiment an applicator arrangement includes a plurality of applicators arranged to form a multiple of applicator sets which communicates with a controller to selectively activate a particular applicator and dispense a desired dielectric resin in a desired location.

Abstract: A transmission system for a hybrid aircraft is driven by a plurality of driveshafts and drives a translational propulsion system. Each driveshaft is mounted to a pinion gear which mesh with an upper and lower counter-rotating gear. The upper and lower counter-rotating gears drive a respective upper and lower rotor shaft which powers a counter-rotating rotor system. A first angle is defined between a first and a second driveshaft while a second angle is defined between the second and a third driveshaft. The angle between the driveshafts are a whole number multiple of the formula: &thgr;=(CP/R)*(180/&pgr;). By so angularly locating the driveshafts, proper meshing of the pinion gears and the upper and lower counter-rotating gears is assured and tolerances are less stringent as the support structure is effective designed around optimal location of the driveshafts for gear meshing rather than vice versa.

Abstract: An elastomeric coupler assembly having a helical elastomeric bearing movably supports an active slat relative to a main element. An inner elastomeric coupler assembly and an outer elastomeric coupler assembly support the slat therebetween. Centrifugal force operates to drive the slat to a first position and an actuator rod operates in tension to pull upon the inner elastomeric coupler assembly to drive the slat in opposition to the centrifugal force to a second position. The helical elastomeric bearing is layered such that it defines a section of a circular helix. The circular helix provides a coupling, which converts a linear input parallel to a virtual hinge axis into a rotary output to pitch the slat. In operation, centrifugal force operates to slide the slat outboard toward the blade tip such that the attached slat moves elastomerically along the helical arc of the helical elastomeric bearing to rotate the slat nose down.

Abstract: The present invention relates to a flexible bearing assembly for use in a transmission system. The flexible bearing assembly has a gear mounted to a first shaft, first and second pinions connected to a second shaft, and a flexible coupling element connected to the gear and the first pinion. The flexible coupling element is preferably formed by a flexible diaphragm.

Abstract: A drive system for a variable diameter rotor (VDR) system includes a plurality of rotor blade assemblies with inner and outer rotor blade segments. The outer blade segment being telescopically mounted to the inner blade segment. The VDR retraction/extension system includes a drive housing mounted at the root of each blade. The housing supports a spool assembly, a harmonic gear set and an electric motor. The spool assembly includes a pair of counter rotating spools each of which drive a respective cable which extends through the interior of the inboard rotor blade section and around a pulley mounted to the outboard rotor blade section. In operation, the electric motor drives the harmonic gear set which rotates the counter rotating spools. Rotation of the spools causes the cables to be wound onto or off their respective spool consequently effecting retraction/extension of the pulley and the attached outboard rotor blade section relative the inboard rotor blade section.

Abstract: The flight control system includes a trim augmentation algorithm which advantageously provides two primary functions: direct augmentation of the rotor trim via on-axis stick input; and automatic cross-axis trim transfer as a function of the commanded yaw rate. In a first function of the present invention, when the aircraft is lagging the pilots commanded maneuver state the stick command is multiplied by a gain to direct the actual vehicle response toward said pilot commanded rate signal and improve the model following control laws. In a second function of the present invention, a cross-axis trim transfer function of the trim augmentation algorithm uses the commanded yaw rate to anticipate the trim change when the aircraft is rotating in winds. When a yaw maneuver is performed, the cross-axis trim transfer function automatically “stirs” the cyclic as the aircraft rotates about the yaw axis.

Abstract: A vehicle power system includes a multiple of electrical generators which provide power for vehicle electrical systems or loads through an electrical load management center which communicates with a general purpose processor set such that the power supplied to each electrical load may be individually controlled. A display communicates with the GPPS to present an electrical system status screen to the vehicle crew such that the crew is constantly made aware of the prevailing electrical power conditions in a rapid and efficient manner. During a drastically reduced generator situation, the GPPS automatically disconnects loads via a predefined load shed priority list. Once electrical loads are disconnected via the predefined load shed priority list the crew can reactivate and deactivate selected systems for the current mission circumstances through a load recovery screen accessible through the display.

Abstract: A method for automating a landing maneuver for an aircraft, comprising the steps of generating an approach profile comprising an initial approach fix (IAF), a flight path, a landing decision point, a balked landing route, a pre-landing point, and a landing point, engaging an automated approach system to access the approach profile, receiving periodic position data of the aircraft, comparing the position data to the approach profile to compute a plurality of deviations each time the position data is received, outputting the plurality of deviations to a display, converting the plurality of deviations into a plurality of control commands, and maneuvering the aircraft in response to the control commands along the flight path.

Abstract: A face gear transmission system divides the input torque into multiple kinematic paths. The first kinematic scheme consists of a drive shaft and driven shaft having a plurality of pinions which contact a primary face gear. The second kinematic scheme consists of two independent symmetrical gear paths. One is a first pinion, a first idler and a first idler face gear and the primary face gear. The other independent gear path is a pinion on the second shaft, the idler, and second idler face gear and the primary face gear. The face gear transmission is especially applicable to rotorcraft having one or more input drive shafts to provide a proprotor transmission system which is relatively small in size and light in weight.

Abstract: A telescoping aerial refueling probe includes a second section and a ball screw. The first section is telescopically mounted to the second section. The ball screw is rotationally mounted along the longitudinal axis of the probe. A hydraulic motor rotates the ball screw to drive a ball screw nut and attached first section relative the second section. The hydraulic motor communicates with the hydraulic system and is operated in response to a control system. A backup motor such as an electric motor alternatively drives the ball screw upon failure of the hydraulic motor. As only the backup motor is required for redundancy, minimal additional weight is added to the probe and a relatively compact system is provided.

Abstract: A flight control system includes a lift control algorithm which selectively communicates with the pitch command of the flight system control algorithm. The lift control algorithm selects the proper control commands to coordinate an effective transition between hover and forward flight. The most efficient vehicle pitch during transition is thereby automatically generated so that sufficient lift and control throughout the transition between rotor borne and wing borne flight.

Abstract: A fiber orientation verification system includes a sensor and an indicator to identify the fiber orientation within each sequentially laid composite material layer. The indicator projects visible indicator lines upon the lay-up surface which are indicative of a desired orientation for the composite material layer. The sensor and the indicator communicate with a computer module which contains a database including a detailed sequence to assure that each layer is proper placed. The operator is thereby provided with an exact location to lay-up each composite material layer and the proper fiber orientation of that layer. Continued verification is thus provided to the operator.