Abstract: The present invention is directed to a Concrete Decorative Inlay Process where the concrete slab is initially poured with a recessed section constructed with a rough broom finish on the bottom. After curing a bonding agent is applied and an artistic form is located on the depressed area and additional concrete, possibly of different colors or textures to enhance the design, is poured into the design cavity and a variety of decorative elements are inlayed this area. After the design area has cured the artistic form is removed and the recessed area is then filled in, possibly with still a different color or texture of concrete to finish the project. This allows ample time to work in close proximity to the design area and the ability of using different elements to enhance the design.
Type:
Grant
Filed:
May 28, 2013
Date of Patent:
December 30, 2014
Assignee:
Single Eagle, Inc.
Inventors:
Russell W. Baumgartner, Ricardo Vasquez, Jr., Otto W. Marx
Abstract: The present invention is directed to a process of creating a decorative aggregate concrete surface on both a slab on grade installation and a podium deck or topping slab installation. The preparation includes washed decorative aggregate surfaces using a variety of decorative aggregate materials imbedded within a standard concrete mix having a one inch maximum aggregate. A 6-mil polypropylene sheet 435 Visqueen material covered with a two-inch layer of sand is used directly below the concrete to retard the curing time. Roller tamping is used to move the large aggregate below the surface of the concrete material. Power brushes are then used to expose the decorative aggregate prior to the final process of applying a densifing sealer. This process has been designed to reduce installation time, as well as overall labor and material costs.