Patents Assigned to Sintokogio, Ltd.
  • Publication number: 20200307079
    Abstract: An additive manufacturing apparatus includes a cylindrical rotating body, a rotation drive unit causing the rotating body to rotate around an axis of rotation, a supply unit provided above the rotating body and supplying slurry containing ultraviolet light curable resin to a top surface of the rotating body during rotation of the rotating body, a flattening unit provided above the rotating body, located downstream of the supply unit and flattening the slurry supplied to the top surface of the rotating body at an end portion thereof during rotation of the rotating body, a relative drive unit relatively moving the rotating body with respect to the supply unit and the flattening unit, and an irradiation unit provided above the rotating body, located downstream of the flattening unit in the rotating direction of the rotating body and performing spot-irradiation with ultraviolet light at an irradiation position during rotation of the rotating body.
    Type: Application
    Filed: March 23, 2020
    Publication date: October 1, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Kouji KAJITA, Kazuya KOJIMA, Takaya NAKANE
  • Publication number: 20200309626
    Abstract: The present invention provides a force sensor that is capable of detecting plastic deformation of a strain element. The force sensor detects components, in a plurality of directions, of a force exerted on the strain element. The force sensor includes: inspection strain gauges disposed in stress concentration areas of the strain element; and an inspection bridge circuit that includes the inspection strain gauges and that is configured to detect a component, in a specific direction, of a stress that occurs in the strain element.
    Type: Application
    Filed: March 23, 2020
    Publication date: October 1, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Suguru MUKAI, Natsuki YUI, Hiroyasu MAKINO, Takumi KOBAYASHI
  • Publication number: 20200293014
    Abstract: A casting equipment monitoring system detects that the condition of casting equipment is deteriorating before the casting equipment fails, or detects that the quality of castings produced by the casting equipment is deteriorating before it becomes clear that the castings are defective products. The casting equipment monitoring system includes: an information collecting device that collects, in real time, data measured by equipment within the casting equipment; and a diagnostic device that compares, in real time, the collected data with a control value, and displays a diagnosis result if the diagnostic device determines that the collected data has deviated from the control value.
    Type: Application
    Filed: July 31, 2018
    Publication date: September 17, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Hideki MORIMOTO, Koji YAMAGUCHI, Takahiro YAMAMOTO
  • Patent number: 10773224
    Abstract: A continuous mixing apparatus for a powder/granular material and a viscous liquid, with a mixing cylinder, a shaft member which is on a central axis of the mixing cylinder and rotates inside the mixing cylinder, and a plurality of mixing paddles disposed on a surface of the shaft member, wherein the mixing cylinder is with a powder/granular material feed port on one end portion, a mixed material discharge port on the other end portion, and a viscous liquid injection unit between the powder/granular material feed port and the mixed material discharge port, and the plurality of mixing paddles are disposed on the shaft member so as to form a spiral around the central axis, the plurality of mixing paddles being, in at least a portion between the viscous liquid injection unit and the mixed material discharge port, attached to provide first rows having an attachment angle of 5° to 60°.
    Type: Grant
    Filed: October 12, 2016
    Date of Patent: September 15, 2020
    Assignee: SINTOKOGIO, LTD.
    Inventors: Takahumi Oba, Tatsuyuki Aoki, Mikio Yoshino, Taisuke Horie, Yukinori Aoki
  • Publication number: 20200282647
    Abstract: The additive manufacturing system includes a container having an upper part being opened, a base part being vertically movable, and defining a space therein, the space being fillable with sand as a base material of a molded object, an additive manufacturing apparatus forming a green body of the molded object layer by layer in the container while causing the base part to move down, and a microwave oven defining a space therein, the space configured to house the container including the green body, the microwave oven configured to irradiate the container with a microwave to obtain the molded object, wherein a part or a whole of the container is made of a dielectric.
    Type: Application
    Filed: March 4, 2020
    Publication date: September 10, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Hiroyasu MAKINO, Yoshihisa SUZUKI, Hideki MORIMITSU
  • Publication number: 20200282518
    Abstract: A shot-processing device is provided, and by it they are effectively reused and prevented from being taken out of a cabinet and from scattering. A structure (40) for a flow path that connects the inside of the cabinet (12) and a suction port (70A) of a dust collector (70) includes a part of a route for circulation of a circulating machine (32) and a second flow path (40Y) that connects a chamber for blowing air and the suction port (70A). In the structure for the flow path a classifying part (35) is provided. It includes a first cyclone (36) that classifies particulate objects that include shots as shots that have a diameter that makes them reusable and as the other particulate objects and includes a part of the first flow path (40X), and a second cyclone (44) that includes a part of the second flow path.
    Type: Application
    Filed: August 7, 2018
    Publication date: September 10, 2020
    Applicant: Sintokogio, Ltd.
    Inventor: Takanori SUGAYA
  • Publication number: 20200284670
    Abstract: A gear positioning device according to an embodiment includes: a chuck configured to hold a gear; a rotation drive mechanism configured to rotationally drive the chuck so that the gear rotates around a predetermined rotation axis; a displacement meter configured to continuously or periodically acquire a measurement value representing a distance between a reference point located outside the gear and an outer peripheral surface of the gear while rotating the gear; and a control device configured to set a part of the outer peripheral surface of the gear as a measurement object on the basis of a rotation angle of the gear, the measurement value, and at least one predetermined reference value and control the rotation drive mechanism so that the measurement object is disposed at a reference position.
    Type: Application
    Filed: September 3, 2018
    Publication date: September 10, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Kazunori MATSUDA, Takuya KOYAMA
  • Patent number: 10768129
    Abstract: To provide a surface characteristics evaluation method that evaluates the residual stress in a subject made of steel material subjected to a surface modification treatment. A surface characteristics evaluation method includes a step of preparing a surface characteristics evaluation apparatus, a step of placing the subject in such a manner that an alternating magnetic field induced by a coil of the surface characteristics evaluation apparatus permeates into the steel material, a step of generating an eddy current in the subject, a step of successively changing the alternating magnetic field applied to the coil, a step of calculating the impedance Z1 for each of different frequencies from the potential difference across the coil and the value of the current flowing through the coil, a step of performing computation based on the impedance Z1, and a step of evaluating the residual stress in the steel material based on the computation result.
    Type: Grant
    Filed: June 7, 2016
    Date of Patent: September 8, 2020
    Assignee: SINTOKOGIO, LTD.
    Inventor: Yoshiyasu Makino
  • Patent number: 10768144
    Abstract: To provide a surface characteristics evaluation apparatus and a surface characteristics evaluation method that evaluate the residual stress in a steel material subjected to a surface modification treatment by considering the distribution thereof in the depth direction. The surface characteristics evaluation apparatus includes an oscillator, a detector, and a measuring instrument. The steel material is placed to abut against or close to a coil in the detector. The oscillator applies an alternating current to the coil, and computation is performed based on a signal indicating an electric characteristic of the coil. The residual stress in the steel material is evaluated by performing this operation while successively changing the frequency of the alternating current. The coil is configured to have a self-resonant frequency higher than the operating frequency.
    Type: Grant
    Filed: June 7, 2016
    Date of Patent: September 8, 2020
    Assignee: SINTOKOGIO, LTD.
    Inventor: Yoshiyasu Makino
  • Publication number: 20200269387
    Abstract: A shot processing device according to an aspect includes: a guide portion provided in a conveyance direction of a workpiece; a rotation mechanism which includes a first endless belt providing a placement surface having the workpiece placed thereon and a first drive unit driving the first endless belt so that the placement surface moves in a direction opposite to the conveyance direction; a conveyance mechanism which pushes the workpiece toward the conveyance direction so that the workpiece on the placement surface rolls and moves in the conveyance direction along the guide portion; and at least one projector which projects shot media to the workpiece rolling and moving on the placement surface.
    Type: Application
    Filed: October 10, 2018
    Publication date: August 27, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventor: Masato MATSUMOTO
  • Publication number: 20200269313
    Abstract: A casting apparatus includes a first drive unit closing or opening an upper mold and a lower mold, a second drive unit tilting the closed upper mold and lower mold, an optical sensor and a control unit. When the optical sensor detects an object during a casting period after molten metal is supplied to the upper mold and the lower mold tilted by the second drive unit until the molten metal is cooled, the control unit does not shut off power supplies to the first drive unit and the second drive unit, causes the first drive unit to continue mold closing and causes the second drive unit to hold the tilting position.
    Type: Application
    Filed: September 25, 2018
    Publication date: August 27, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Keishiro KANEDA, Yukiyoshi FUNAKOSHI
  • Patent number: 10751794
    Abstract: A pouring apparatus comprises a ladle configured to include a body and a nozzle, and a controller configured to control a tilt angle of the ladle, wherein the body includes a side face portion, an inner surface of the side face portion is formed in a cylindrical shape or in a conical shape, the nozzle includes a nozzle tip for guiding molten metal to the outside and is integrated with the body on a side of the body, in order to guide the molten metal in the body to the nozzle tip and to pour out the molten metal through the nozzle tip, and the controller controls the tilt angle on the basis of a surface area of the molten metal when the ladle is tilted.
    Type: Grant
    Filed: February 17, 2016
    Date of Patent: August 25, 2020
    Assignees: SINTOKOGIO, LTD., FUJIWA DENKI CO., LTD.
    Inventors: Tadashi Nishida, Toshiyuki Hyodo, Koichi Banno
  • Patent number: 10737319
    Abstract: A leakage of a molten metal is suppressed at the time of pouring.
    Type: Grant
    Filed: September 1, 2017
    Date of Patent: August 11, 2020
    Assignees: SINTOKOGIO, LTD., UNIVERSITY OF YAMNASHI
    Inventors: Yoshiyuki Noda, Yuta Sueki, Makio Suzuki, Kazuhiro Ota
  • Patent number: 10730101
    Abstract: Provided is a method of producing foamed sand (s) for forming a sand mold. The foamed sand (s) includes sand particles (p) and foam (f) adhering to surfaces of the sand particles (p). The foam (f) contains water glass (b), water (w), and a surfactant (c). According to the method, an aqueous surfactant solution (e) in which the surfactant (c) is dissolved is frothed to generate froth (d) from the aqueous surfactant solution (e). Then, the generated froth (d), the water glass (b), and the water (w) are kneaded with the sand constituted by the sand particles (p).
    Type: Grant
    Filed: October 25, 2016
    Date of Patent: August 4, 2020
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, SINTOKOGIO, LTD.
    Inventors: Takumi Maegawa, Masashi Morikawa, Kenichiro Mori, Yusuke Kato
  • Patent number: 10731238
    Abstract: A cast steel shot media for performing a blasting treatment, including, at a weight ratio, 0.8% or more and 1.2% or less of C, 0.35% or more and 1.2% or less of Mn, and 0.4% or more and 1.5% or less of Si, in which a remainder has a hyper-eutectoid composition including Fe and inevitable impurities, and the cast steel shot media has a structure having a fine pearlite structure as a main constituent.
    Type: Grant
    Filed: October 17, 2016
    Date of Patent: August 4, 2020
    Assignee: SINTOKOGIO, LTD.
    Inventors: Naoya Tanuma, Hayato Taniguchi
  • Publication number: 20200234419
    Abstract: An inspection device is a device that inspects the appearance of a target, including: an imaging device configured to image the target from a first direction; an illuminating unit configured to apply light to the target; and a controller configured to acquire a first inspection image by causing the imaging device to image the target to which light is applied from a first position, to acquire a second inspection image by causing the imaging device to image the target to which light is applied from a second position, and to inspect an appearance of the target based on the first inspection image, the second inspection image, and a reference image. The first position and the second position overlap each other when viewed from the first direction.
    Type: Application
    Filed: May 10, 2018
    Publication date: July 23, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Kazuhiro OTA, Tsutomu SEKI, Yoshimitsu ICHINO, Junichi IWASAKI, Takeshi SONOHARA, Ryuichi KAWAKAMI, Tatsuya AOKI
  • Patent number: 10718739
    Abstract: To provide a surface characteristics inspection method of inspecting a heat treatment on a steel product subjected to a surface treatment in a nondestructive manner. A surface characteristics inspection apparatus is used which includes an alternating-current bridge circuit, an alternating-current power supply that supplies an alternating-current power to the alternating-current bridge circuit, and an evaluation device that evaluates the surface characteristics of a subject, which is a steel product subjected to a heat treatment, based on an output signal of the alternating-current bridge circuit. Coils of a reference detector and an inspection detector in the bridge circuit are energized to produce an alternating-current magnetism to induce an eddy current in a reference subject and the subject, respectively, and the electromagnetic characteristics of the subject obtained in the state where the reference detector detects a reference state is output as a first output signal.
    Type: Grant
    Filed: June 7, 2016
    Date of Patent: July 21, 2020
    Assignee: SINTOKOGIO, LTD.
    Inventor: Yoshiyasu Makino
  • Publication number: 20200222973
    Abstract: A flaskless molding machine includes an upper flask, a lower flask capable of clamping a match plate with the upper flask, a filling frame connectable to the lower flask, a first squeeze board movable into and out from the upper flask, a second squeeze board movable into and out from the filling frame, a filling frame cylinder moving the filling frame relative to the second squeeze board, a squeeze cylinder integrally moving the filling frame, the second squeeze board, and the filling frame cylinder, and a control unit configured to control the filling frame cylinder and the squeeze cylinder. A mold height changing unit includes a stopper limiting a stroke length of the filling frame cylinder to a predetermined length.
    Type: Application
    Filed: April 13, 2018
    Publication date: July 16, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Shuji TAKASU, Takayuki KOMIYAMA
  • Publication number: 20200206871
    Abstract: An apparatus and a method for treating a surface to definitely, and with a high quality, finish an object to be processed, are obtained. In the step of a first check, the numbers of objects (W) that are carried into areas (20A, 42A, 74A) where the steps of pre-cleaning, shot peening, and post-cleaning, are carried out, are counted and the conditions of the surfaces of the objects are detected. In the step of a second check, the numbers of objects (W) that are carried out of the areas are counted and the conditions of the surfaces of the objects are detected.
    Type: Application
    Filed: July 25, 2018
    Publication date: July 2, 2020
    Applicant: Sintokogio, Ltd.
    Inventor: Ryota IMURA
  • Publication number: 20200190651
    Abstract: Provided is a method for modifying a surface of a Co-13 Cr alloy to obtain the Co-13 Cr alloy superior in fatigue strength. The method for modifying a surface of a Co-13 Cr alloy, comprising a step of shot peening of the Co-13 Cr alloy using a shot material including ZrO2.
    Type: Application
    Filed: December 12, 2019
    Publication date: June 18, 2020
    Applicant: SINTOKOGIO, LTD.
    Inventors: Noriyuki HISAMORI, Motoki FUKUDA, Yuta MIZUNO, Yuji KOBAYASHI