Patents Assigned to Sintokogio, Ltd.
  • Patent number: 11733113
    Abstract: A strain element (10), which is configured such that a frame portion (11) and a central portion (12) are connected by arm portions (20) to (22), is masked except for the arm portions (20) to (22) where a strain gauge (A1) and the like are to be disposed, and then peening is carried out. With this, a compressive residual stress layer is formed on four sides of each of the arm portions (20) to (22). When the strain element (10) receives a load resulting from an external force, the arm portions (20) to (22) elastically deform; however, due to the compressive residual stress layer thus formed, the arm portions (20) to (22) are less prone to fatigue failure. When projection of a shot material is carried out as peening, the surface roughness of the arm portions (20) to (22) increases, the adhesion of strain gauges improves, detection accuracy improves, and stable measurement can be ensured.
    Type: Grant
    Filed: June 3, 2019
    Date of Patent: August 22, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventors: Masahiko Nagasaka, Hiroyasu Makino
  • Patent number: 11724309
    Abstract: Casting facility includes a pouring machine for pouring molten metal in a ladle into a mold molded by a molding machine and conveyed to a pouring site, and the pouring machine includes a plan acquisition unit configured to acquire a planned temperature range of the molten metal for the mold, a temperature sensor configured to detect a temperature of a pouring flow during pouring of the molten metal into the mold, and a temperature determination unit configured to determine whether or not the temperature of the pouring flow is within the planned temperature range, and the pouring machine stops the pouring of the molten metal into the mold when it is determined that the temperature of the pouring flow is not within the planned temperature range.
    Type: Grant
    Filed: August 22, 2022
    Date of Patent: August 15, 2023
    Assignees: SINTOKOGIO, LTD., Fujiwa Denki Co., Ltd.
    Inventors: Tadashi Nishida, Toshiyuki Hyodo, Masanori Hoshino
  • Patent number: 11717885
    Abstract: A casting facility control system includes: a database storing conveyance positions and mold information in association with each other; an update section updating the mold information associated with each conveyance position stored in the database; a measurement section measuring a weight of molten metal in a ladle transported to a pouring machine; a calculation section calculating the number of flasks by which the molten metal poured from the ladle can be held; a decision section recognizing, based on the number of flasks by which the poured molten metal can be held, a plurality of molds into which the molten metal to be next transported to the pouring machine is poured, adding up the planned weight of molten metal corresponding to each of the recognized molds, and determining a predicted weight of molten metal to be next transported to the pouring machine; and an output section outputting the predicted weight.
    Type: Grant
    Filed: August 23, 2022
    Date of Patent: August 8, 2023
    Assignees: SINTOKOGIO, LTD., Fujiwa Denki Co., Ltd.
    Inventors: Tadashi Nishida, Toshiyuki Hyodo, Masanori Hoshino
  • Publication number: 20230243015
    Abstract: A method for processing corrosion resistant austenitic stainless steel includes: preparing a workpiece made of austenitic stainless steel; and applying compressive residual stress to a surface layer of the workpiece without subjecting the surface layer to plastic working.
    Type: Application
    Filed: January 18, 2023
    Publication date: August 3, 2023
    Applicant: SINTOKOGIO, LTD.
    Inventors: Yuta SAITO, Yuji KOBAYASHI
  • Patent number: 11715407
    Abstract: A control section according to an embodiment of the present invention is configured to: set, as a first temperature, a temperature obtained from a thermal image at a first position contained in a first infrared image corresponding to a surrounding environment in the thermal image, and set, as a second temperature, a temperature obtained from the thermal image at a second position contained in a second infrared image corresponding to a duct or the like in the thermal image; calculate an upper limit and a lower limit of a temperature range by using the first temperature and the second temperature; and control a display section to display the thermal image such that temperature distribution on the subject is represented by colors within the temperature range having the upper limit and the lower limit that have been calculated.
    Type: Grant
    Filed: November 23, 2021
    Date of Patent: August 1, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventors: Koki Maeda, Takashi Suzuki
  • Publication number: 20230226642
    Abstract: A surface treatment method includes: a first step of applying a plane wave-shaped shock wave to a workpiece to cause high-density transition to occur in a material structure of the workpiece; and a second step of applying a spherical wave-shaped shock wave or a pressure due to physical contact to the workpiece after the first step for plastic deformation of the workpiece.
    Type: Application
    Filed: June 24, 2021
    Publication date: July 20, 2023
    Applicant: SINTOKOGIO, LTD.
    Inventors: Fumiaki KUMENO, Toshiya TSUJI, Yuta SAITO
  • Patent number: 11703255
    Abstract: Provided is a thermoacoustic refrigerator including an air column pipe, a prime mover, a load, and a heat accumulation tank. An exhaust gas supplied to and discharged from the heat accumulation tank is supplied, as a heat source, to the prime mover disposed inside the air column pipe, so as to cause self-oscillation of a working gas filled in the air column pipe so that sound waves are generated. With the sound waves, the load disposed inside the air column pipe converts sound wave energy into heat energy, so as to output cold heat.
    Type: Grant
    Filed: June 24, 2021
    Date of Patent: July 18, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventor: Shinsuke Iijima
  • Publication number: 20230219193
    Abstract: A method for manufacturing a component made of a hard brittle material includes: a step of preparing a base material made of a hard brittle material; and a step of embossing the base material. A protrusion protruding in a first direction and a bottom surface surrounding the protrusion are formed on the base material by the embossing. The bottom surface extends in a plane defined by a second direction intersecting the first direction and a third direction intersecting the first direction and the second direction. The bottom surface and a side surface of the protrusion continuous with the bottom surface satisfy a relationship of z=Ax2?Bx in a cross section defined by the first direction and the second direction when the first direction is represented by z and the second direction is represented by x. A is 0.005 to 0.200 and B is 0.050 to 0.955.
    Type: Application
    Filed: December 7, 2022
    Publication date: July 13, 2023
    Applicant: SINTOKOGIO, LTD.
    Inventors: Norihito SHIBUYA, Hitoshi NISHIJIMA, Kazuyoshi MAEDA, Kazumichi HIBINO, Souichiro NISHIO, Kouichi INOUE
  • Patent number: 11697087
    Abstract: A dust solidification apparatus that prevents dust from scattering with a simple structure and that can accurately perform solidification of dust. A dust solidification apparatus comprising: an apparatus body; a hopper for storing dust D, the hopper being provided on the apparatus body; a forming member provided within the hopper, the forming member having a forming hole; and a pressurizing rod that is configured to freely advance and withdraw with respect to the forming hole, wherein the pressurizing rod advances into the forming hole to solidify dust loaded therein, thereby obtaining a solidified substance K, and openings of the forming hole are open within the hopper.
    Type: Grant
    Filed: August 31, 2020
    Date of Patent: July 11, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventors: Takashi Suzuki, Shintaro Nishikawa
  • Publication number: 20230201710
    Abstract: Realized is a technology which allows more various operations with respect to an operation target. An operation device includes: at least one six-axis force-moment sensor; and a button. The at least one six-axis force-moment sensor can detect a force in a direction of a first axis which intersects a first main surface of a housing, a moment about the first axis, a force in a direction of a second axis which is along the first main surface, a moment about the second axis, a force in a direction of a third axis which is along the first main surface and which intersects the second axis, and a moment about the third axis. The button can detect at least the force in the direction of the first axis and the moments about the second and third axes, and is provided to the first main surface.
    Type: Application
    Filed: December 1, 2022
    Publication date: June 29, 2023
    Applicant: SINTOKOGIO, LTD
    Inventors: Takahiro KOKAWAJI, Miyuki HAYASHI
  • Patent number: 11685664
    Abstract: A method for producing a tetrahydroborate is disclosed. The method includes a plasma treatment step of exposing a borate to a hydrogen plasma. The method also includes that the plasma treatment is performed using hydrogen plasma generated by microwave or RF excitation, and the plasma treatment is performed while heating the borate at a temperature between 40° C. and 300° C.
    Type: Grant
    Filed: February 12, 2019
    Date of Patent: June 27, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventor: Masahiko Nagasaka
  • Publication number: 20230182901
    Abstract: An aspect of the present invention provides a pickup system which makes, even in a case of transporting a load by using a single unmanned flying object, the unmanned flying object and the load less likely to tilt. A pickup system (1) includes: a holder (11) for holding a load (L); a measuring instrument (14) for measuring the position of the center of gravity of the holder (11) holding the load (L); and a controller (15) for moving, to a position immediately above the position of the center of gravity of the holder (11) holding the load (L), a connector (12) which is attached to the holder (11) in a movable manner and which is for connecting the holder (11) to a drone (D).
    Type: Application
    Filed: October 11, 2021
    Publication date: June 15, 2023
    Applicant: SINTOKOGIO, LTD.
    Inventors: Yoshikane TANAAMI, Koji ITO, Miyuki HAYASHI
  • Patent number: 11666964
    Abstract: A flaskless molding machine includes: an upper sand tank storing the mold sand to be supplied to the upper molding space; a first lower sand tank storing the mold sand to be supplied to the lower molding space, and having a first communication port for discharging the stored mold sand; a second lower sand tank having a second communication port capable of communicating with the first communication port of the first lower sand tank, and storing the mold sand supplied from the first lower sand tank and to be supplied to the lower molding space; at least one first guide member extending in a vertical direction, and guiding the upper flask, the lower flask and the second lower sand tank in the vertical direction; and a second guide member extending in the vertical direction, and guiding the first lower sand tank in the vertical direction.
    Type: Grant
    Filed: May 12, 2017
    Date of Patent: June 6, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventors: Koichi Sakaguchi, Tokiya Terabe, Tatsumi Fujita
  • Publication number: 20230166431
    Abstract: A management system includes: a tag given to structures including at least one of a pattern, a molding board, and a molding flask; a storage device; and a control device, wherein the control device is configured to store, in the storage device, collected data and management information being associated with each other, and when a predetermined condition is met in a case where the mold is transferred from a first position to a second position, associate the collected data with management information at the second position based on the information read from the tag, and the predetermined condition is met when the mold having been transferred to the first position along with the structure given the tag is not transferred to the second position along with the structure given the tag, or when the mold is combined with the structure given the tag at the second position.
    Type: Application
    Filed: November 17, 2022
    Publication date: June 1, 2023
    Applicant: SINTOKOGIO, LTD.
    Inventors: Takehiro SUGINO, Takashi HANAI, Nobusato KISHI
  • Patent number: 11660660
    Abstract: Provided is a foundry sand supply device capable of collecting foundry sand at an arbitrary timing. The foundry sand supply device includes a bucket collecting the foundry sand, a bucket drive unit rotatably supporting the bucket and driving the bucket, and a moving unit moving the bucket drive unit close to and away from the foundry sand, and moving the bucket drive unit between a collecting position to collect the foundry sand and a supply position to supply the foundry sand.
    Type: Grant
    Filed: August 17, 2020
    Date of Patent: May 30, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventors: Yuichi Ogura, Yasuaki Asaoka, Hisashi Harada
  • Patent number: 11660664
    Abstract: A mold molding apparatus can successively mold casting molds having the necessary casting mold strength, and a method for controlling the mold molding apparatus. A molding sensor measures a pressure of molding sand exerted on a surface of one or both of a pattern plate and a squeeze foot, or on a surface of one or both of a pattern plate and a squeeze board; and a control device that controls operation of the mold molding apparatus based on outputs from the molding sensors.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: May 30, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventors: Shuji Takasu, Takehiro Sugino
  • Publication number: 20230160843
    Abstract: A metal material other than strain-free iron powder can be used as a reference piece for X-ray measurement of residual stress. The metal material is manufactured by nanocrystallizing at least a portion of a surface of a metal material, and then removing inherent strain by annealing the metal material, thereby eliminating stress.
    Type: Application
    Filed: December 13, 2019
    Publication date: May 25, 2023
    Applicant: SINTOKOGIO, LTD.
    Inventors: Yuji KOBAYASHI, Akinori MATSUI, Yuta SAITO
  • Publication number: 20230150244
    Abstract: According to an aspect of the present disclosure, A method of manufacturing a composite member including an aluminum member and a resin member that are bonded to each other, the method including: blasting on a surface of the aluminum member to form asperities on the surface of the aluminum member; performing hydrothermal treatment on the surface of the aluminum member having the asperities to modify a surface of the asperities into aluminum hydroxide and form a surface nano structure on the surface of the asperities; applying a binder containing a triazine thiol derivative to the surface of the asperities of the aluminum member modified into aluminum hydroxide and having the surface nano structure to form a coating to be bonded to the aluminum member; and bonding the coating and the resin member.
    Type: Application
    Filed: November 3, 2022
    Publication date: May 18, 2023
    Applicant: SINTOKOGIO, LTD.
    Inventors: Yuuka ITO, Eiji YAMAGUCHI
  • Publication number: 20230148212
    Abstract: A processing method according to one aspect incudes preparing a metal workpiece having a hole that opens to a surface thereof, filling the hole with processing media, and applying an external force to the processing media to apply a compressive residual stress to an inner surface of the hole.
    Type: Application
    Filed: November 3, 2022
    Publication date: May 11, 2023
    Applicant: SINTOKOGIO, LTD.
    Inventors: Toshiya TSUJI, Yuji KOBAYASHI
  • Patent number: 11642710
    Abstract: A roll press machine that presses-forming of a work is disclosed in which a plurality of electrode layers having been baked on a metal foil. The material is supplied as a work W into a gap between a lower roll and an upper roll for consolidating. As the work travels through the gap, a controlling device is configured to maintain the gap larger than a consolidating gap until the front edge of the work passes through the gap by a first predetermined distance, then maintain the gap equal to the consolidation gap until the rear edge of the work arrives downstream of the gap by a second predetermined distance, and maintain the gap larger than the consolidation gap until the rea edge leaves the gap.
    Type: Grant
    Filed: March 1, 2019
    Date of Patent: May 9, 2023
    Assignee: SINTOKOGIO, LTD.
    Inventor: Shogo Nakajima