Patents Assigned to Sion Power Corporation
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Patent number: 11108076Abstract: The present invention relates to the application of a force to enhance the performance of an electrochemical cell. The force may comprise, in some instances, an anisotropic force with a component normal to an active surface of the anode of the electrochemical cell. In the embodiments described herein, electrochemical cells (e.g., rechargeable batteries) may undergo a charge/discharge cycle involving deposition of metal (e.g., lithium metal) on a surface of the anode upon charging and reaction of the metal on the anode surface, wherein the metal diffuses from the anode surface, upon discharging. The uniformity with which the metal is deposited on the anode may affect cell performance. For example, when lithium metal is redeposited on an anode, it may, in some cases, deposit unevenly forming a rough surface. The roughened surface may increase the amount of lithium metal available for undesired chemical reactions which may result in decreased cycling lifetime and/or poor cell performance.Type: GrantFiled: April 22, 2019Date of Patent: August 31, 2021Assignee: Sion Power CorporationInventors: Chariclea Scordilis-Kelley, John D. Affinito, Lowell D. Jones, Yuriy V. Mikhaylik, Igor P. Kovalev, William F. Wilkening, Christopher T. S. Campbell, John A. Martens
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Patent number: 11108077Abstract: The present invention relates to the application of a force to enhance the performance of an electrochemical cell. The force may comprise, in some instances, an anisotropic force with a component normal to an active surface of the anode of the electrochemical cell. In the embodiments described herein, electrochemical cells (e.g., rechargeable batteries) may undergo a charge/discharge cycle involving deposition of metal (e.g., lithium metal) on a surface of the anode upon charging and reaction of the metal on the anode surface, wherein the metal diffuses from the anode surface, upon discharging. The uniformity with which the metal is deposited on the anode may affect cell performance. For example, when lithium metal is redeposited on an anode, it may, in some cases, deposit unevenly forming a rough surface. The roughened surface may increase the amount of lithium metal available for undesired chemical reactions which may result in decreased cycling lifetime and/or poor cell performance.Type: GrantFiled: June 15, 2020Date of Patent: August 31, 2021Assignee: Sion Power CorporationInventors: Chariclea Scordilis-Kelley, John D. Affinito, Lowell D. Jones, Yuriy V. Mikhaylik, Igor P. Kovalev, William F. Wilkening, Christopher T. S. Campbell, John A. Martens
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Publication number: 20210265610Abstract: Articles and methods involving electrochemical cells and/or electrochemical cell preproducts comprising passivating agents are generally provided. In certain embodiments, an electrochemical cell includes first and second passivating agents. In some embodiments, an electrochemical cell may include a first electrode comprising a first surface, a second electrode (e.g., a counter electrode with respect to the first electrode) comprising a second surface, a first passivating agent configured and arranged to passivate the first surface, and a second passivating agent configured and arranged to passivate the second surface.Type: ApplicationFiled: March 9, 2021Publication date: August 26, 2021Applicant: Sion Power CorporationInventors: Zhaohui Liao, Chariclea Scordilis-Kelley, Tracey Earl Kelley, Yuriy V. Mikhaylik, Holger Schneider
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Publication number: 20210249651Abstract: Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some aspects, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some aspects, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some cases, the protective layer may be porous.Type: ApplicationFiled: January 29, 2021Publication date: August 12, 2021Applicant: Sion Power CorporationInventors: Michael G. Laramie, Yuriy V. Mikhaylik, Hui Du, Joern Kulisch, Marina Safont-Sempere, Klaus Leitner, Holger Schneider
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Patent number: 11088395Abstract: Articles and methods including additives in electrochemical cells, are generally provided. As described herein, such electrochemical cells may comprise an anode, a cathode, an electrolyte, and optionally a separator. In some embodiments, at least one of the anode, the cathode, the electrolyte, and/or the optional separator may comprise an additive and/or additive precursor. For instance, in some cases, the electrochemical cell comprises an electrolyte and an additive and/or additive precursor that is soluble with and/or is present in the electrolyte. In some embodiments, the additive precursor comprises a disulfide bond. In certain embodiments, the additive is a carbon disulfide salt. In some cases, the electrolyte may comprise a nitrate.Type: GrantFiled: January 14, 2020Date of Patent: August 10, 2021Assignee: Sion Power CorporationInventors: Yuriy V. Mikhaylik, Igor P. Kovalev, Thomas Weiss
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Publication number: 20210218243Abstract: A system for protecting at least one electrochemical cell, comprising circuitry configured to disconnect the at least one electrochemical cell at a first threshold current magnitude based on a first current flow direction through at least one relay and at a second threshold current magnitude based on a second current flow direction through the at least one relay, wherein the first current flow direction is different from the second current flow direction. A method for electrochemical cell protection. A system comprising circuitry configured to disconnect at least one portion of a circuit at a first threshold current magnitude based on a first current flow direction through at least one relay and at a second threshold current magnitude based on a second current flow direction through the at least one relay. A method for protecting at least one portion of a circuit.Type: ApplicationFiled: December 18, 2020Publication date: July 15, 2021Applicant: Sion Power CorporationInventors: Glenn Alan Hamblin, David Warren Ribblett, Shea Thomas Ribblett, James Anthony Bock
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Patent number: 11056728Abstract: An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to control the cell such that, for at least a portion of a charge cycle, the cell is charged at a charging rate or current that is lower than a discharging rate or current of at least a portion of a previous discharge cycle. An electrochemical cell management method. An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to induce a discharge of the cell before and/or after a charging step of the cell. An electrochemical cell management method. A electrochemical cell management system comprising an electrochemical cell and at least one controller configured to: monitor at least one characteristic of the cell and, based on the at least one characteristic of the cell, induce a discharge and/or control a charging rate or current of the cell.Type: GrantFiled: October 31, 2019Date of Patent: July 6, 2021Assignee: Sion Power CorporationInventors: Yuriy V. Mikhaylik, Glenn Alan Hamblin, Chariclea Scordilis-Kelley
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Publication number: 20210194069Abstract: A battery pack comprising a substrate comprising a battery power bus integrated into the substrate; and a pack controller; and at least one electrochemical cell connected directly to the substrate. A printed circuit board comprising a power bus integrated into the printed circuit board, wherein the power bus is connected to and configured to transfer power to and/or from at least one electrochemical cell; and at least one controller configured to control the at least one electrochemical cell. A thermal management system comprising at least one electrochemical cell; and a substrate directly connected to the at least one electrochemical cell and configured to transfer heat, power, and signals between the substrate and the at least one electrochemical cell. A thermal management method. A method of assembling a battery pack, comprising attaching at least one electrochemical cell of the battery pack directly to a substrate at least in part by welding.Type: ApplicationFiled: December 18, 2020Publication date: June 24, 2021Applicant: Sion Power CorporationInventors: Glenn Alan Hamblin, David Warren Ribblett, Shea Thomas Ribblett, James Anthony Bock, Mark Niedzwiecki
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Publication number: 20210193985Abstract: Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.Type: ApplicationFiled: December 17, 2020Publication date: June 24, 2021Applicant: Sion Power CorporationInventors: Michael G. Laramie, Yuriy V. Mikhaylik, Chariclea Scordilis-Kelley
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Publication number: 20210193984Abstract: Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.Type: ApplicationFiled: December 17, 2020Publication date: June 24, 2021Applicant: Sion Power CorporationInventors: Michael G. Laramie, David Child, Dominic Weinstock
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Publication number: 20210193996Abstract: Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.Type: ApplicationFiled: December 17, 2020Publication date: June 24, 2021Applicant: Sion Power CorporationInventors: Michael G. Laramie, Yuriy V. Mikhaylik, Chariclea Scordilis-Kelley
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Patent number: 11041248Abstract: Articles and methods for forming ceramic/polymer composite structures for electrode protection in electrochemical cells, including rechargeable lithium batteries, are presented.Type: GrantFiled: April 16, 2018Date of Patent: June 22, 2021Assignee: Sion Power CorporationInventors: Michael G. Laramie, Yuriy V. Mikhaylik, James A. Phipps, Veronika G. Viner
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Patent number: 11038178Abstract: Protective layers in lithium-ion electrochemical cells, and associated electrodes and methods, are generally described. The protective layers may comprise lithium-ion-conductive inorganic ceramic materials, such as lithium oxide, lithium nitride, and/or lithium oxysulfide. The resulting lithium-ion electrochemical cells may exhibit enhanced performance, including reduced capacity fade rates and reduced self-discharge rates.Type: GrantFiled: September 9, 2015Date of Patent: June 15, 2021Assignee: Sion Power CorporationInventors: Zhaohui Liao, Chariclea Scordilis-Kelley, Tracy Earl Kelley, Michael G. Laramie, Yuriy V. Mikhaylik
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Patent number: 11024923Abstract: The present disclosure is related to electrochemical cells and associated methods. According to certain embodiments, the electrochemical cells comprise an electronically insulating region. In some embodiments, the electronically insulating region can be mechanically compliant. In some embodiments, the insulating region may comprise multiple layers (e.g., mechanically separable layers). The use of such arrangements can, according to certain embodiments, reduce the degree to which the electronically insulating region is breached by lithium dendrite growth.Type: GrantFiled: March 9, 2018Date of Patent: June 1, 2021Assignee: Sion Power CorporationInventors: Zhaohui Liao, Chariclea Scordilis-Kelley, Tracy Earl Kelley, Clellie Winter, Michael G. Laramie
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Publication number: 20210151839Abstract: Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.Type: ApplicationFiled: November 19, 2020Publication date: May 20, 2021Applicant: Sion Power CorporationInventors: Mark Niedzwiecki, Daniel G. Milobar, Ryan Michael Niccum, Glenn Alan Hamblin, Jared M. Jennings, Homa Shayan, Aaron Johnson
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Publication number: 20210151841Abstract: Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.Type: ApplicationFiled: November 19, 2020Publication date: May 20, 2021Applicant: Sion Power CorporationInventors: Aaron Johnson, Jared M. Jennings, Mark Niedzwiecki, Homa Shayan, Daniel G. Milobar, Ryan Michael Niccum
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Publication number: 20210151830Abstract: Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.Type: ApplicationFiled: November 19, 2020Publication date: May 20, 2021Applicant: Sion Power CorporationInventors: Homa Shayan, Jared M. Jennings, Mark Niedzwiecki, Daniel G. Milobar, Ryan Michael Niccum, Glenn Alan Hamblin
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Publication number: 20210151817Abstract: Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.Type: ApplicationFiled: November 19, 2020Publication date: May 20, 2021Applicant: Sion Power CorporationInventors: Jared M. Jennings, Mark Niedzwiecki, Daniel G. Milobar, Ryan Michael Niccum, Glenn Alan Hamblin, Homa Shayan
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Publication number: 20210151816Abstract: Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.Type: ApplicationFiled: November 19, 2020Publication date: May 20, 2021Applicant: Sion Power CorporationInventors: Homa Shayan, Daniel G. Milobar, Mark Niedzwiecki, Jared M. Jennings, Ryan Michael Niccum, Glenn Alan Hamblin
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Publication number: 20210151815Abstract: Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.Type: ApplicationFiled: November 19, 2020Publication date: May 20, 2021Applicant: Sion Power CorporationInventors: Daniel G. Milobar, Mark Niedzwiecki, Ryan Michael Niccum, Glenn Alan Hamblin, Jared M. Jennings, Homa Shayan