Abstract: A method for evaporative casting includes the steps of: using three-dimensional (3D) printing to print only a hollow shell in 3D of a full-sized target part according to an algorithm, forming a hardened coating of ceramic mold over an entire exterior surface of the 3D printed hollow shell, forming a pre-cast assembly by connecting the hardened ceramic mold to an end of a conduit, burying completely the pre-cast assembly under compacted sand or ceramic beads while an inlet to the conduit is kept free and open at an upright position to receive a selected cast material in a molten state, the selected cast material in molten state evaporating the 3D hollow shell to completely fill up an entire volume enclosed by an inner surface of the hardened ceramic mold, and cooling to solidify the selected cast material inside the pre-cast assembly to yield the at least one full-sized target part.

Abstract: A method for evaporative casting includes the steps of: using three-dimensional (3D) printing to print only a hollow shell in 3D of a full-sized target part according to an algorithm, forming a hardened coating of ceramic mold over an entire exterior surface of the 3D printed hollow shell, forming a pre-cast assembly by connecting the hardened ceramic mold to an end of a conduit, burying completely the pre-cast assembly under compacted sand or ceramic beads while an inlet to the conduit is kept free and open at an upright position to receive a selected cast material in a molten state, the selected cast material in molten state evaporating the 3D hollow shell to completely fill up an entire volume enclosed by an inner surface of the hardened ceramic mold, and cooling to solidify the selected cast material inside the pre-cast assembly to yield the at least one full-sized target part.