Patents Assigned to Smith International, Inc.
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Patent number: 9915098Abstract: Systems facilitate forming lateral wellbores by optionally eliminating one or more trips downhole. The systems provide for forming a lateral wellbore by enabling the milling of a casing window and/or the drilling of the desired lateral wellbore to a target depth during a single trip down hole. The systems also facilitate improved downhole dynamics control and overall bottom hole assembly functionality.Type: GrantFiled: March 13, 2015Date of Patent: March 13, 2018Assignee: SMITH INTERNATIONAL INC.Inventors: Shelton W. Alsup, Philip M. Gregurek, Shantanu N. Swadi
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Patent number: 9903162Abstract: A downhole cutting tool may include a cutting element support, structure having a plurality of cutter pockets formed therein; and a plurality of rotatable cutters disposed in the plurality of cutter pockets, wherein at least one rotatable cutter is spaced from another rotatable cutter on the cutting element support structure by at least one-quarter of the diameter of the at least one rotatable cutter.Type: GrantFiled: December 19, 2012Date of Patent: February 27, 2018Assignee: SMITH INTERNATIONAL, INC.Inventors: Michael A. Siracki, Michael G. Azar
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Patent number: 9890636Abstract: A cutting element assembly includes a cutting element partially disposed within a support and a retention mechanism disposed between the cutting element and the support, both the axial and radial dimensions of the retention mechanism being deformable.Type: GrantFiled: May 20, 2014Date of Patent: February 13, 2018Assignees: SCHLUMBERGER TECHNOLOGY CORPORATION, SMITH INTERNATIONAL, INC.Inventors: David R. Hall, Francis Leany, John J. Pierce, Youhe Zhang, Yuri Burhan
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Patent number: 9869133Abstract: A cutting element assembly may include a sleeve; an inner cutting element in the sleeve; and a blocker retained in the sleeve with at least one locking device and covering a portion of a cutting face of the inner cutting element. Cutting tools may include a tool body; a plurality of blades extending radially from the tool body, each blade comprising a leading face and a trailing face; a plurality of cutter pockets on the plurality of blades; at least one cutting element in one of the cutter pockets; and at least one blocker positioned adjacent to a cutting face of the at least one cutting element and the leading face of the blade, the blocker being retained to the cutter pocket with at least one locking device.Type: GrantFiled: November 15, 2013Date of Patent: January 16, 2018Assignee: SMITH INTERNATIONAL, INC.Inventors: Chen Chen, Yuri Burhan, Jibin Shi
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Patent number: 9863195Abstract: Passive load balancing in a fluid bearing for a rotational device is provided using disclosed devices, systems, and methods. In particular, fluid bearing apparatus may include an outer member with an inner member disposed concentrically within the outer member. A fluid inlet may provide fluid communication with a surrounding space between the inner and outer members. A bearing may be connected to the inner member and may extend into the surrounding space. The apparatus may also include a piston located in the surrounding space between the bearing and the fluid inlet. A supporting fluid is located between the piston and a surface of the bearing to transmit force from the piston to the bearing.Type: GrantFiled: June 17, 2015Date of Patent: January 9, 2018Assignee: Smith International, Inc.Inventors: Richard David Peer, Huward Paul Fontenot, Jr., Bastiaan Liezenberg
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Patent number: 9856702Abstract: A cutting element for a cutting tool. The cutting element may be at least partially made from a composite material including a carbide material, a binder material, and a plurality of diamond particles. The carbide material may be from 55 wt % to 97 wt % of a total weight of the composite material. The binder material may be from 3 wt % to 20 wt % of the total weight of the composite material. The plurality of diamond particles may be from 0.1% to 25% of the total weight of the composite material. The carbide material and the binder material may be combined and sintered together prior to being combined with the plurality of diamond particles, such that the carbide material and the binder material form a plurality of pellets having an average cross-sectional length from 10 ?m to 250 ?m.Type: GrantFiled: September 16, 2014Date of Patent: January 2, 2018Assignee: SMITH INTERNATIONAL, INC.Inventors: Sike Xia, Xin Deng
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Patent number: 9856701Abstract: A rolling cone drill bit for drilling in earthen formations. In an embodiment, the drill bit comprises a plurality of rolling cone cutters. Each cone cutter includes a plurality of gage cutting elements, a first plurality of bottomhole cutting elements, and a second plurality of bottomhole cutter elements. Each of the first plurality of bottomhole cutting elements is staggered relative to the gage cutting elements on each cone cutter, and the profiles of the gage cutting elements and the first plurality of bottomhole cutting elements on each cone cutter overlap in rotated profile view. Each of the second plurality of bottomhole cutting elements is staggered relative to the first plurality of bottomhole cutting elements on at least one cone cutter, and the profiles of the first plurality of bottomhole cutting elements and the second plurality of bottomhole cutting elements on at least one cone cutter overlap in rotated profile view.Type: GrantFiled: June 2, 2015Date of Patent: January 2, 2018Assignee: SMITH INTERNATIONAL, INC.Inventors: Gary Ray Portwood, Luca Tedeschi, Giampaolo Ferrari, Joshua Gatell, John Clunan, Allen Dean Chester White
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Patent number: 9856713Abstract: A rotating flow head (RFH) has a housing having an internal bore with diameter substantially equal to that of a riser and at least one flow port proximate one longitudinal end thereof. First and second arrays of radially extensible and retractable locking elements are disposed circumferentially around the RFH housing. The RFH has a bearing assembly (BA) housing having an exterior diameter selected to fit within the internal bore of the RFH housing so as to provide an annular space therein. The BA housing engages one of the arrays of locking elements when extended. A mandrel is rotatably, sealingly supported within the BA housing. Another end of the BA housing and the other array of locking elements provide longitudinal force on the BA housing when the other array is extended. A seal element disposed in the annular space is energized by the longitudinal force applied to the BA housing.Type: GrantFiled: October 4, 2011Date of Patent: January 2, 2018Assignee: SMITH INTERNATIONAL INC.Inventors: Zaurayze Tarique, George James Michaud
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Patent number: 9850717Abstract: Embodiments disclosed herein relate to a method for analyzing a fixed cutter drill bit, said method including selecting a cutter; selecting an earth formation; simulating drilling performance of the fixed cutter bit having at least once cutter thereon; performing finite element analysis using outputs from the simulating; and outputting stress on the at least one cutter.Type: GrantFiled: October 18, 2013Date of Patent: December 26, 2017Assignee: SMITH INTERNATIONAL, INC.Inventors: Zhehua Zhang, Jiaqing Yu
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Publication number: 20170362899Abstract: An ultra-hard cutting element for use in a drill bit, such as a percussion drill bit, a rotary cone drill bit, a drag bit, or a reamer. The ultra-hard cutting element includes a base portion, an extension portion on an end of the base portion, and a lip on an outer surface of the extension portion. At least a portion of the outer surface of the extension portion includes an ultra-hard abrasive material. The ultra-hard abrasive material may be polycrystalline diamond or polycrystalline cubic boron nitride.Type: ApplicationFiled: December 4, 2015Publication date: December 21, 2017Applicant: Smith International, Inc.Inventors: Lynn Belnap, Stewart N. Middlemiss
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Patent number: 9822599Abstract: A jar includes the following: a mandrel; an outer housing slidably disposed about the mandrel; a low pressure chamber having a first port and formed between the mandrel and the outer housing; a high pressure chamber having a second port and formed between the mandrel and the outer housing; a fluid passage between the first and second port; and a valve disposed in the fluid passage.Type: GrantFiled: October 14, 2015Date of Patent: November 21, 2017Assignee: SMITH INTERNATIONAL, INC.Inventors: Vishal Saheta, Richard David Peer, Brian Mohon
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Patent number: 9816328Abstract: A heavy weight drill pipe for use in a downhole tool. The heavy weight drill pipe may include a tool joint made of as first steel alloy selected from the group consisting of AISI 4135, AISI 4137, AISI 4140, AISI 4142, AISI 4145, and AISI 4147. The tool joint may have as radial thickness between about 3.0 cm and about 5.7 cm. The heavy weight drill pipe may also include as pipe made of as second steel alloy selected from the group consisting of AISI 4135, AISI 4137, AISI 4140, AISI 4142, AISI 4145, and AISI 4147. The pipe may have a radial thickness between about 1.6 cm and about 3.3 cm. A weld region may be formed between the tool joint and the pipe. The weld region may be formed by friction welding the tool joint to the pipe.Type: GrantFiled: October 15, 2013Date of Patent: November 14, 2017Assignee: SMITH INTERNATIONAL, INC.Inventors: Wenhui Jiang, Alan W. Lockstedt
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Patent number: 9790769Abstract: A method for selecting at least one drill bit that includes characterizing an application; checking for at least one drill bit with an equivalent characterization in a data store; when the at least one drill bit with the equivalent characterization exists, selecting the at least one drill bit with the equivalent characterization; and when the at least one drill bit with the equivalent characterization does not exist, recommending at least one drill bit, making an analysis request, analyzing the at least one recommended drill bit based on the analysis request, generating analysis results, and selecting at least one drill bit based on the analysis results is disclosed.Type: GrantFiled: January 30, 2014Date of Patent: October 17, 2017Assignee: SMITH INTERNATIONAL, INC.Inventor: Sujian J. Huang
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Patent number: 9776917Abstract: A cutting element includes a polycrystalline diamond layer having a cutting face and a diamond layer side surface, a substrate attached to the polycrystalline diamond layer, the substrate having a bottom surface and a substrate side surface, an interface between the diamond layer and the substrate, and a mask covering at least the bottom surface and the substrate side surface of the cutting element.Type: GrantFiled: July 17, 2015Date of Patent: October 3, 2017Assignee: SMITH INTERNATIONAL, INC.Inventors: Ted Tessitore, Anthony Griffo, Yuelin Shen, Youhe Zhang, Madapusi K. Keshavan
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Patent number: 9765571Abstract: A method for selecting a drill bit, the method including selecting a first drill bit design, simulating the first drill bit design drilling an earth formation under selected conditions, graphically displaying at least a portion of the simulating, analyzing results of the simulating, wherein the analyzing comprises reviewing a steerability of the first bit design, selecting a second drill bit design, simulating the second drill bit design drilling an earth formation under selected conditions, graphically displaying at least a portion of the simulating, analyzing results of the simulating, wherein the analyzing comprises reviewing a steerability of the second bit design and selecting, based upon the analyzing, a bit design is disclosed.Type: GrantFiled: July 28, 2006Date of Patent: September 19, 2017Assignee: SMITH INTERNATIONAL, INC.Inventor: Sujian J. Huang
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Patent number: 9764523Abstract: An anvil including a hard phase and a metal matrix in which the hard phase is dispersed, a concentration of the metal matrix phase varying according to a concentration gradient, is disclosed. The anvil may be used in a high pressure press. Methods of making an anvil including forming a hard phase dispersed in a metal matrix phase, a concentration of the metal matrix phase varying according to a concentration gradient, are also disclosed.Type: GrantFiled: November 26, 2012Date of Patent: September 19, 2017Assignee: SMITH INTERNATIONAL, INC.Inventors: J. Daniel Belnap, Lan Carter
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Patent number: 9739097Abstract: A cutting element may have a substrate; and an ultrahard material layer having a substantially planar upper surface disposed on an upper surface of the substrate; wherein at least a portion of the side surface between the upper surface of the substrate and a lower end of the substrate form at least one conic surface, wherein the at least one conic surface extends a height relative to the total height of the substrate and ultrahard material layer ranging from about 1:10 to 9:10, and wherein the substrate comprises a substantially planar lower surface. The cutting elements may also be rotatable cutting elements at least partially surrounded by outer support elements.Type: GrantFiled: April 26, 2012Date of Patent: August 22, 2017Assignee: SMITH INTERNATIONAL, INC.Inventors: Youhe Zhang, Yuelin Shen, Yuri Burhan, Jibin Shi
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Patent number: 9708856Abstract: A downhole cutting tool may include a tool body; a plurality of blades extending from the tool body; a first blade comprising at least one pointed cutting element thereon, the at least one pointed cutting element comprising a first polycrystalline diamond material on a first carbide substrate, the first polycrystalline diamond material extending away from the first carbide substrate to terminate in a substantially pointed geometry opposite the first carbide substrate; a second blade comprising at least one shear cutting element, the at least one shear cutting element comprising a second polycrystalline diamond material on a second carbide substrate, the second polycrystalline diamond material forming a planar cutting surface opposite the substrate; wherein, when the first blade and the second blade are superimposed on each other, a central axis of the at least one pointed cutting element is offset from a central axis of the at least one shear cutting element.Type: GrantFiled: May 20, 2015Date of Patent: July 18, 2017Assignee: SMITH INTERNATIONAL, INC.Inventors: David R. Hall, John D. Bailey, Ronald B. Crockett
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Patent number: 9695637Abstract: A turbine drive may include a rotor that includes multiple turbine blades arranged in one or more turbine stages, as well as a stator cooperating with the rotor to direct fluid against the turbine blades and convert hydraulic, kinetic energy into rotational energy. The rotor may be fixed to the shaft to rotate synchronously therewith. The stator may be formed of multiple components that can be coupled together to define the stator and encompass the turbine blades of the turbine stages of the rotor. Two stator halves may each include vanes for positioning above and below a corresponding turbine stage, to direct fluid against the turbine blades. The stator may also be connected to a housing that encompasses the stator. Longitudinal slots and tabs on the stator and housing may hold the stator stationary relative to the housing.Type: GrantFiled: March 6, 2014Date of Patent: July 4, 2017Assignee: SMITH INTERNATIONAL, INC.Inventors: Somasundaram Valliyappan, Jeffrey N. Dodge
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Patent number: 9683410Abstract: Cutter assemblies include an outer support and a cutting element disposed therein. The cutting element is immovably attached to the outer support element. Also disclosed is downhole tools incorporating such cutter assemblies and methods of making such downhole tools.Type: GrantFiled: April 11, 2014Date of Patent: June 20, 2017Assignee: SMITH INTERNATIONAL, INC.Inventors: Youhe Zhang, Yuelin Shen, Yuri Burhan, Gregory T. Lockwood