Patents Assigned to Soft Robotics, Inc.
  • Patent number: 11826905
    Abstract: Exemplary embodiments relate to improvements in robotic systems to reduce biological or chemical harborage points on the systems. For example, in exemplary embodiments, robotic actuators, hubs, or entire robotic systems may be configured to allow crevices along joints or near fasteners to be reduced or eliminated, hard corners to be replaced with rounded edges, certain components or harborage points to be eliminated, shapes to be reconfigured to be smoother or flat, and/or or surfaces to be reconfigurable for simpler cleaning.
    Type: Grant
    Filed: January 26, 2022
    Date of Patent: November 28, 2023
    Assignee: Soft Robotics, Inc.
    Inventors: Joshua Aaron Lessing, Ryan Richard Knopf, Daniel Vincent Harburg, Kevin Alcedo, Grant Thomas Sellers, Mark Chiappetta
  • Patent number: 11752641
    Abstract: Exemplary embodiments relate to improvements in soft robotic systems that permit a soft robotic end effector to be a self-contained system, without reliance on a tether to deliver inflation fluid to the actuator(s) of the end effector. According to some embodiments, a robotic system may be provided including a soft actuator and a hub. The body of the hub may include an integrated pressure source configured to supply inflation fluid through the actuator interface to the soft actuator. The pressure source may be, for example, a compressor (such as a twin-head compressor) or a reaction chamber configured to vaporize a fuel to create a high-temperature pressurized gas and deliver the pressurized gas to the actuator One or more accumulators may receive inflation fluid (or a partial vacuum) from the compressor over time, and store the inflation fluid under pressure, thus allowing actuation over a relatively short time period.
    Type: Grant
    Filed: November 1, 2021
    Date of Patent: September 12, 2023
    Assignee: Soft Robotics, Inc.
    Inventors: Ryan Knopf, Joshua Lessing, Daniel Vincent Harburg, Grant Sellers, Kevin Alcedo
  • Patent number: 11731292
    Abstract: A hub assembly for coupling different grasper assemblies including a soft actuator in various configurations to a mechanical robotic components are described. Further described are soft actuators having various reinforcement. Further described are and soft actuators having electroadhesive pads for improved grip, and/or embedded electromagnets for interacting with complementary surfaces on the object being gripped. Still further described are soft actuators having reinforcement mechanisms for reducing or eliminating bowing in a strain limiting layer, or for reinforcing accordion troughs in the soft actuator body.
    Type: Grant
    Filed: August 2, 2021
    Date of Patent: August 22, 2023
    Assignee: Soft Robotics, Inc.
    Inventors: Joshua Aaron Lessing, Ryan Richard Knopf, Carl Everett Vause, Kevin Alcedo
  • Patent number: 11660759
    Abstract: Exemplary embodiments relate to user-assisted robotic control systems, user interfaces for remote control of robotic systems, vision systems in robotic control systems, and modular grippers for use by robotic systems. The systems, methods, apparatuses and computer-readable media instructions described interact with and control robotic systems, in particular pick and place systems using soft robotic actuators to grasp, move and release target objects.
    Type: Grant
    Filed: October 6, 2021
    Date of Patent: May 30, 2023
    Assignee: Soft Robotics, Inc.
    Inventors: Michael Rosenstein, Jeff Curhan, Joshua Aaron Lessing, Ryan Knopf, Daniel Harburg, Mark Chiappetta
  • Patent number: 11584002
    Abstract: Exemplary embodiments relate to pressurizable housings for a soft robotic actuator. The pressurized housings may be divided into an upper chamber in fluid communication with an internal void of the actuator, and a lower chamber connected to an inlet and an outlet. The upper chamber and lower chamber may be separated by a piston. By supplying a fluid to the lower chamber via the inlet, the piston is moved into the space previously occupied by the upper chamber, which reduces the volume of the upper chamber and increases the pressure in the internal void. This action allows the actuator to be rapidly inflated, and further simplifies the pressurization system and reduces its weight.
    Type: Grant
    Filed: October 27, 2020
    Date of Patent: February 21, 2023
    Assignee: Soft Robotics, Inc.
    Inventor: Joshua Aaron Lessing
  • Patent number: 11389955
    Abstract: Exemplary embodiments relate to the use of servo-pneumatic control systems for actuation and de-actuation of soft robotic actuators. Apparatuses and methods are disclosed for using a servo-pneumatic control system in fluid communication with the soft robotic actuator and configured to maintain a closed loop in which at least one of pressure, mass of fluid, or volume of fluid is controlled within the soft robotic actuator. The embodiments may be used to prevent deformation of grasped objects; detect grasping, collision, and releasing objects; and other operations with a rapid servo-pneumatic response.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: July 19, 2022
    Assignee: Soft Robotics, Inc.
    Inventors: Ryan Knopf, Joshua Aaron Lessing
  • Patent number: 10974382
    Abstract: A soft robotic actuator is disclosed. The actuator includes a first portion with a substantially constant profile and a second portion with a regularly varying profile, and bends in a pressure-dependent fashion as the internal pressure within the actuator is increased or decreased.
    Type: Grant
    Filed: June 9, 2015
    Date of Patent: April 13, 2021
    Assignee: Soft Robotics Inc.
    Inventors: Joshua Aaron Lessing, Ryan Richard Knopf, Noel McLellan
  • Patent number: 10946531
    Abstract: Exemplary embodiments provide modular robotic systems that allow one or more operation parameters of a robotic actuator, or group of actuators, to be dynamically configured or reconfigured. The operation parameters may be, for example, the X, Y, and/or Z position of the actuator or group of actuators with respect to other actuators, the arrangement of the actuator(s) into an array or matrix, the rotation or pitch of an actuator, the distance between actuators, the grip strength or grip surface of an actuator, etc. Accordingly, the same robotic manipulator(s) may be used for multiple purposes in multiple different contexts, manipulators can be swapped out on-the-fly, and robotic systems may be dynamically reconfigured to perform new tasks.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: March 16, 2021
    Assignee: Soft Robotics, Inc.
    Inventors: Joshua Aaron Lessing, Kevin Alcedo, Ryan Richard Knopf, Daniel Vincent Harburg
  • Patent number: 10889004
    Abstract: Exemplary embodiments relate to soft robotic gripper systems suited to grasping target objects in cluttered environments. Some embodiments provide extension rods, hinges, and/or rails that allow a soft robotic actuator to be extended towards or away from a robotic base and/or other actuators. Accordingly, a gripper including the actuator may be reconfigured into a size and/or shape that allows for improved access to the cluttered environment. Further embodiments relate to soft robotic gripper systems for supporting grasped objects during high acceleration movements using vacuum, gripper, and/or bellows devices. Still further embodiments relate to specialized grippers for manipulating food items.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: January 12, 2021
    Assignee: Soft Robotics, Inc.
    Inventors: Joshua Aaron Lessing, Ryan Knopf, Kevin Alcedo, Daniel Vincent Harburg, Sarv Parteek Singh
  • Patent number: 10850391
    Abstract: Exemplary embodiments relate to pressurizable housings for a soft robotic actuator. The pressurized housings may be divided into an upper chamber in fluid communication with an internal void of the actuator, and a lower chamber connected to an inlet and an outlet. The upper chamber and lower chamber may be separated by a piston. By supplying a fluid to the lower chamber via the inlet, the piston is moved into the space previously occupied by the upper chamber, which reduces the volume of the upper chamber and increases the pressure in the internal void. This action allows the actuator to be rapidly inflated, and further simplifies the pressurization system and reduces its weight.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: December 1, 2020
    Assignee: Soft Robotics, Inc.
    Inventor: Joshua Aaron Lessing
  • Patent number: 10850401
    Abstract: Exemplary embodiments relate to various improvements in soft robotic actuators, and techniques for manufacturing the improvements. For example, techniques for manufacturing a rigidizing layer for reinforcing a soft robotic actuator is provided. In another embodiment, a soft robotic actuator having integrated sensors is described. A flexible electroadhesive pad for achieving a conformal grip is also described. Still further, exemplary embodiments provide hydraulically-actuated soft robotic grippers, which allows for a reduction in the size of the actuation system and improved underwater operation.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: December 1, 2020
    Assignee: Soft Robotics, Inc.
    Inventors: Joshua Aaron Lessing, Ryan Richard Knopf, Carl Everett Vause, Daniel Vincent Harburg
  • Publication number: 20200346792
    Abstract: A method for picking polybagged articles includes targeting the polybagged article, placing a multistage gripper adjacent the polybagged article, tenting, pressing on, or suspending the polybagged article from the tenting tool, and gathering the polybagged article with a perimeter gripper.
    Type: Application
    Filed: April 30, 2020
    Publication date: November 5, 2020
    Applicant: Soft Robotics Inc.
    Inventors: Jeffrey Curhan, Brendan Cavanaugh, William GUNNER
  • Patent number: 10702992
    Abstract: Exemplary embodiments relate to various improvements in soft robotic actuators, and more specifically the integration of stiff or rigid bodies into soft actuators to provide adjustable gripping behaviors. These actuators may be used as robotic end effectors to, for example, automate material handling processes. According to some embodiments, the actuators may be deployed in combination with a static or dynamic rigid structure, such as a rod. The rigid structure may extend beside or within the actuator. Multiple rigid structures may be deployed on the sides of an actuator, or multiple actuators may be deployed on the sides of a rigid structure. In further embodiments, an array or matrix of actuators may be integrated into a rigid structure, providing a low-profile gripper that can be maneuvered into tight spaces.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: July 7, 2020
    Assignee: Soft Robotics, Inc.
    Inventors: Joshua Aaron Lessing, Ryan Richard Knopf, Daniel Vincent Harburg, Carl Everett Vause
  • Patent number: 10668629
    Abstract: Various stabilization devices for a robotic end of arm tool, such as a robotic gripper, are described. The stabilization device is provided in a palm area of the end of arm tool and serves as a backstop against which actuators of the end of arm tool can push a compliant or slick target object. The stabilization device may take many any of a variety of shapes, depending on the application. Based on the shape of the stabilization device and the action of the robotic gripper on the target object, the target object can be moved or rotated in a more stable configuration, thus allowing the actuators to apply less force while still maintaining a firm grasp of the object.
    Type: Grant
    Filed: April 30, 2018
    Date of Patent: June 2, 2020
    Assignee: Soft Robotics Inc.
    Inventors: Jeffrey Curhan, Thomas Womersley
  • Patent number: 10661447
    Abstract: Exemplary embodiments relate to unique structures for robotic end-of-arm-tools (EOATs). According to some embodiments, two or more fingers or actuators may be present on an EOAT, and the actuators may be configured to move (together or separately) to adjust the spacing between the actuators. Some aspects involve techniques for extending and/or retracting a vacuum cup present on the EOAT. Further embodiments, which may be used separately or in conjunction with the previously-described embodiments, apply a secondary inner grip pad to provide a secondary gripping mode for the EOAT. These embodiments may be particularly advantageous when the actuators are soft robotic actuators and the inner grip pad is a relatively more rigid structure than the actuators.
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: May 26, 2020
    Assignee: Soft Robotics, Inc.
    Inventors: Jeffrey Curhan, Craig Demello, Thomas Womersley
  • Patent number: 10632625
    Abstract: Robotic grippers have been employed to grasp and manipulate target objects. One task posing relatively unique problems is the handling of meat products, which can be difficult to grasp with a conventional gripper due to the surface texture and malleability of the meat, among other factors. This is particularly problematic when the meat product includes a bone, which has different properties from the relatively malleable meat surrounding it. Exemplary embodiments described herein provide robotic grippers having one or more fingers and a layered plate. The layered structure defines grooves sized and configured to lead in and capture the bone structure of the meat product. The grooves provide a backstop for the meat as well as preventing rotation or translation of the bone structure, thus allowing a firm grasp to be secured on the meat product.
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: April 28, 2020
    Assignee: Soft Robotics, Inc.
    Inventors: Jeffrey Curhan, Craig Demello, Thomas Womersley
  • Patent number: 10597275
    Abstract: Exemplary embodiments relate to applications for soft robotic actuators in the manufacturing, packaging, and food preparation industries, among others. Methods and systems are disclosed for fixing target objects and/or receptacles using soft robotic actuators, for positioning target objects and/or receptacles, and/or for diverting or sorting objects. By using soft robotic actuators to perform the fixing, positioning, and/or diverting, objects of different sizes and configurations may be manipulated on the same processing line, without the need to reconfigure the line or install new hardware when a new object is received.
    Type: Grant
    Filed: April 7, 2017
    Date of Patent: March 24, 2020
    Assignee: Soft Robotics, Inc.
    Inventors: Joshua Lessing, Daniel Vincent Harburg, Sarv Parteek Singh, Jeffrey Curhan
  • Patent number: 10576640
    Abstract: Exemplary embodiments relate to improvements in soft robotic systems that permit a soft robotic end effector to be a self-contained system, without reliance on a tether to deliver inflation fluid to the actuator(s) of the end effector. According to some embodiments, a robotic system may be provided including a soft actuator and a hub. The body of the hub may include an integrated pressure source configured to supply inflation fluid through the actuator interface to the soft actuator. The pressure source may be, for example, a compressor (such as a twin-head compressor) or a reaction chamber configured to vaporize a fuel to create a high-temperature pressurized gas and deliver the pressurized gas to the actuator One or more accumulators may receive inflation fluid (or a partial vacuum) from the compressor over time, and store the inflation fluid under pressure, thus allowing actuation over a relatively short time period.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: March 3, 2020
    Assignee: Soft Robotics, Inc.
    Inventors: Ryan Knopf, Joshua Lessing, Daniel Vincent Harburg, Grant Sellers, Kevin Alcedo
  • Patent number: 10569422
    Abstract: Exemplary embodiments relate to unique structures for robotic end-of-arm-tools (EOATs). According to some embodiments, two or more fingers or actuators may be present on an EOAT, and the actuators may be configured to move (together or separately) to adjust the spacing between the actuators. Some aspects involve techniques for extending and/or retracting a vacuum cup present on the EOAT. Further embodiments, which may be used separately or in conjunction with the previously-described embodiments, apply a secondary inner grip pad to provide a secondary gripping mode for the EOAT. These embodiments may be particularly advantageous when the actuators are soft robotic actuators and the inner grip pad is a relatively more rigid structure than the actuators.
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: February 25, 2020
    Assignee: Soft Robotics, Inc.
    Inventors: Jeffrey Curhan, Craig Demello, Thomas Womersley
  • Patent number: 10518423
    Abstract: Exemplary embodiments relate to unique structures for robotic end-of-arm-tools (EOATs). In particular, exemplary embodiments provide structures allowing a displacement fluid to be discharged from a distal end of a robotic finger. The discharge may be used to displace a target object, such as an object that is adjacent to another blocking object or the side of a container. After the target object is displaced, the EOAT may be better able to maneuver into a gripping posture and may be able to secure a better grasp on the target object.
    Type: Grant
    Filed: November 13, 2018
    Date of Patent: December 31, 2019
    Assignee: Soft Robotics, Inc.
    Inventors: Jeffrey Curhan, Craig Demello, Thomas Womersley, William Gunner