Patents Assigned to SolAero Technologies Corp.
  • Publication number: 20170301811
    Abstract: A solar cell assembly in which a solar cell component is bonded to a flexible support is disclosed. The solar cell assembly comprises a flexible support with a predetermined size, a solar cell component, bonding adhesive between the support and the solar cell component, wherein the support with the predetermined size has a uniform borders of 0.003 inch to 0.2 inch in width extending beyond the edges of the solar cell component.
    Type: Application
    Filed: July 6, 2017
    Publication date: October 19, 2017
    Applicant: SolAero Technologies Corp.
    Inventors: Cory Tourino, Benjamin Richards
  • Patent number: 9768326
    Abstract: The present disclosure provides a method of manufacturing a solar cell comprising: providing a semiconductor growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell; applying a metal contact layer over said sequence of layers; and affixing the surface of a permanent supporting substrate composed of a carbon fiber reinforced polymer utilizing a conductive polyimide binding resin directly over said metal contact layer and permanently bonding it thereto by a thermocompressive technique.
    Type: Grant
    Filed: November 13, 2015
    Date of Patent: September 19, 2017
    Assignee: SolAero Technologies Corp.
    Inventors: Mark A. Stan, Chelsea Mackos, Jeff Steinfeldt
  • Patent number: 9758261
    Abstract: A method of manufacturing a solar cell assembly by providing a substrate; depositing on the substrate a sequence of layers of semiconductor material forming a solar cell; mounting a permanent laminate supporting member with a thickness of 50 microns or less on top of the sequence of layers; utilizing the laminate structure for supporting the epitaxial sequence of layers of semiconductor material forming a solar cell during the processes of removing the substrate and depositing and lithographically patterning a plurality of metal grid lines disposed on the top surface of the first solar subcell, and attaching a cover glass over at least the grid lines of the solar cell.
    Type: Grant
    Filed: January 15, 2015
    Date of Patent: September 12, 2017
    Assignee: SolAero Technologies Corp.
    Inventor: Jeffrey Steinfeldt
  • Patent number: 9748432
    Abstract: The present disclosure provides methods of fabricating a multijunction solar cell panel in which one or more of the steps are performed using an automated process. In some embodiments, the automated process uses machine vision.
    Type: Grant
    Filed: June 1, 2016
    Date of Patent: August 29, 2017
    Assignee: SolAero Technologies Corp.
    Inventors: Marvin Bradford Clevenger, Benjamin C. Richards, Cory Tourino, Lei Yang, Daniel Aiken, Daniel Derkacs, Philip E. Blumenfeld
  • Patent number: 9728663
    Abstract: A solar cell assembly and a method of bonding a solar cell component to a flexible support are disclosed. The solar cell assembly comprises a flexible support with a predetermined size, a solar cell component, bonding adhesive between the support and the solar cell component, wherein the support with the predetermined size has substantially uniform borders of 0.003 inches to 0.2 inches in width extending beyond the edges of the solar cell component.
    Type: Grant
    Filed: May 20, 2014
    Date of Patent: August 8, 2017
    Assignee: SolAero Technologies Corp.
    Inventors: Cory Tourino, Benjamin C. Richards
  • Publication number: 20170222066
    Abstract: A multijunction solar cell assembly and its method of manufacture including interconnected first and second discrete semiconductor body subassemblies disposed adjacent and parallel to each other, each semiconductor body subassembly including first top subcell, second (and possibly third) lattice matched middle subcells; a graded interlayer adjacent to the last middle solar subcell; and a bottom solar subcell adjacent to said graded interlayer being lattice mismatched with respect to the last middle solar subcell; wherein the interconnected subassemblies form at least a four junction solar cell by a series connection being formed between the bottom solar subcell in the first semiconductor body and the bottom solar subcell in the second semiconductor body.
    Type: Application
    Filed: August 26, 2016
    Publication date: August 3, 2017
    Applicant: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Patent number: 9691930
    Abstract: The present disclosure provides a method of manufacturing a solar cell including: providing a first substrate and a second substrate; depositing on the first substrate a sequence of layers of semiconductor material forming a solar cell including a top subcell and a bottom subcell; forming a back metal contact over the bottom subcell; applying a conductive polyimide adhesive to the second substrate; attaching the second substrate on top of the back metal contact; and removing the first substrate to expose the surface of the top subcell.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: June 27, 2017
    Assignee: SolAero Technologies Corp.
    Inventors: Mark A. Stan, Chelsea Mackos, Jeff Steinfeldt
  • Patent number: 9691929
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap; a second solar subcell adjacent to the first solar subcell and having a second band gap smaller than the first band gap; a first graded interlayer adjacent to the second solar subcell; the first graded interlayer having a third band gap greater than the second band gap; and a third solar subcell adjacent to the first graded interlayer, the third subcell having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell. A second graded interlayer is provided adjacent to the third solar subcell; the second graded interlayer having a fifth band gap greater than the fourth band gap; and a lower fourth solar subcell is provided adjacent to the second graded interlayer, the lower fourth subcell having a sixth band gap smaller than the fourth band gap such that the fourth subcell is lattice mismatched with respect to the third subcell.
    Type: Grant
    Filed: April 2, 2014
    Date of Patent: June 27, 2017
    Assignee: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Benjamin Cho
  • Publication number: 20170170355
    Abstract: A solar cell including a sequence of layers of semiconductor material forming a solar cell; a metal contact layer over said sequence of layers; a permanent supporting substrate composed of a carbon fiber reinforced polymer utilizing a conductive polyimide binding resin disposed directly over said metal contact layer and permanently bonding thereto.
    Type: Application
    Filed: February 27, 2017
    Publication date: June 15, 2017
    Applicant: SolAero Technologies Corp.
    Inventors: Mark Stan, Chelsea Mackos, Jeff Steinfeldt
  • Publication number: 20170133542
    Abstract: A multijunction solar cell assembly of two or more spatially split solar cell subassemblies, each of which includes a respective monolithic semiconductor body composed of a tandem stack of solar subcells, where the subassemblies are interconnected electrically to one another so that a series electrical circuit is formed between groups of one or more subcells in each subassembly. In some cases, relatively high band gap semiconductor materials can be used for the upper subcells. The solar cell assemblies can be particularly advantageous for applications in space.
    Type: Application
    Filed: July 19, 2016
    Publication date: May 11, 2017
    Applicant: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Patent number: 9634172
    Abstract: The disclosure describes multi-junction solar cell structures that include two or more graded interlayers.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: April 25, 2017
    Assignee: SolAero Technologies Corp.
    Inventors: Yong Lin, Paul Sharps, Arthur Cornfeld, Pravin Patel, Mark A. Stan, Benjamin Cho
  • Publication number: 20170110610
    Abstract: A multijunction solar cell and its method of manufacture including interconnected first and second discrete semiconductor regions disposed adjacent and parallel to each other in a single semiconductor body, including first top subcell, second (and possibly third) lattice matched middle subcells; and a bottom solar subcell adjacent to said last middle subcell and lattice matched thereto; wherein the interconnected regions form at least a four junction solar cell by a series connection being formed between the bottom solar subcell in the first semiconductor region and the bottom solar subcell in the second semiconductor region.
    Type: Application
    Filed: October 3, 2016
    Publication date: April 20, 2017
    Applicant: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Publication number: 20170110614
    Abstract: A multijunction solar cell and its method of manufacture including interconnected first and second discrete semiconductor regions disposed adjacent and parallel to each other in a single semiconductor body, including first top subcell, second (and possibly third) lattice matched middle subcells; a graded interlayer adjacent to the last middle solar subcell; and a bottom solar subcell adjacent to said graded interlayer being lattice mismatched with respect to the last middle solar subcell; wherein the interconnected regions form at least a four junction solar cell by a series connection being formed between the bottom solar subcell in the first semiconductor region and the bottom solar subcell in the second semiconductor region.
    Type: Application
    Filed: August 29, 2016
    Publication date: April 20, 2017
    Applicant: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Publication number: 20170110615
    Abstract: A multijunction solar cell assembly and its method of manufacture including first and second discrete and different semiconductor body subassemblies which are electrically interconnected to form a five junction solar cell, each semiconductor body subassembly including first, second, third and fourth lattice matched subcells; wherein the average band gap of all four cells in each subassembly is greater than 1.44 eV.
    Type: Application
    Filed: August 29, 2016
    Publication date: April 20, 2017
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Jeff Steinfeldt
  • Patent number: D784253
    Type: Grant
    Filed: February 16, 2016
    Date of Patent: April 18, 2017
    Assignee: SolAero Technologies Corp.
    Inventor: Daniel Aiken
  • Patent number: D784256
    Type: Grant
    Filed: July 18, 2016
    Date of Patent: April 18, 2017
    Assignee: SolAero Technologies Corp.
    Inventors: Jeff Steinfeldt, Daniel Aiken, Michael Mills, Alexander Haas, Robert Garnica
  • Patent number: D784919
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: April 25, 2017
    Assignee: SolAero Technologies Corp.
    Inventor: Daniel Aiken
  • Patent number: D785560
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: May 2, 2017
    Assignee: SolAero Technologies Corp.
    Inventor: Daniel Aiken
  • Patent number: D788029
    Type: Grant
    Filed: September 30, 2016
    Date of Patent: May 30, 2017
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Daniel Aiken
  • Patent number: D795800
    Type: Grant
    Filed: March 9, 2017
    Date of Patent: August 29, 2017
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Daniel Aiken