Abstract: The present invention is a heat conducting system for a solar energy device. The system includes a shield made of a heat conducting material that conforms to the convex side of a hollow curved mirror in a solar energy device. The present invention may reduce the temperature differential over an area of the mirror via passive heat conduction. The conductance of the shield of this invention is greater than the conductance of the mirror. The shield may be a layer of metal such as a metal tape. The tape may be applied as one or more strips that have ends which are separated by a seam or gap. The ends of the strips may be oriented in the same direction in an array of mirrors in a manner that provides for minimal exposure to concentrated solar irradiation at the gap or seam.

Abstract: The present invention provides an encapsulant material with a modified index of refraction for increasing the acceptance angle of a concentrated photovoltaic system. The encapsulant material may include filler material of a higher index of refraction than the encapsulant. The filler material may be particulates that are smaller than the wavelength of light converted to electricity by a solar cell.

Abstract: The present invention provides an apparatus for mounting an optical element on the underside of a substrate in a solar energy system, as a replacement for, or supplemental support to, an adhesive. The apparatus includes one or more support arms which uphold the optical element. The support arms may be secured in place by being coupled to various components of the solar energy system, such as a front panel, an enclosure, or a primary mirror.

Abstract: Manufacturing of solar concentrators require the placement of primary optical components, a parabolic mirror for example, on a relatively fiat front panel in a predetermined alignment within a certain tolerance limit. Clips, in accordance with embodiments of the present invention, can be used to facilitate locating, placing and securing the primary optical components on the front panel, thereby enhancing manufacturability of the solar concentrator.

Abstract: A solar energy system is provided to capture an increased amount of solar energy in an area. Methods and devices to collect obscured solar radiation and covert it into usable electrical energy are described. The devices include a major concentrated solar energy system combined with a minor solar energy system. In one embodiment, the minor solar energy system includes a primary mirror, secondary mirror and a second photocell. Primary and secondary mirrors of a minor solar energy system are defined by their location, at least a portion of which may be substantially within the concave region of the secondary mirror of a major solar energy system. The electrical connection from the minor solar energy system to the major solar energy system is described. Methods for making minor solar energy system are provided.

Abstract: The present invention is a contoured backpan for a solar concentrator array. The backpan has depressions integrally formed in its bottom surface for seating solar concentrator modules. The depressions, in combination connecting toughs, provide a structure which is able to support an array of solar concentrators. Optional stiffening members may be attached to fee backpan to provide additional structural rigidity, as well as to support a front panel for the array.

Abstract: A solar thermal energy collector with integrated flowpath is provided. The insert can be connected to a solar collector manifold for collecting solar energy. The insert with integrated flowpaths can be surrounded by an evacuated chamber. A fluid can be used to transfer the heat collected from the insert. The insert includes first and second flowpaths for conveying the heat transfer fluid. The fluid flowpath is continuous and integral to the insert. The fluid flowpath may be comprised of a group of chambers designed for efficient transfer of thermal energy. Methods of manufacture of inserts with continuous flowpaths are provided. These may include methods for the extrusion of inserts with integral flowpaths from a single piece of material.

Abstract: A solar cell includes an active layer, a blocking layer and a contact layer. The blocking layer is disposed between a portion of the top surface of the active layer and the bottom surface of the contact layer. The blocking layer serves to reduce current flow between the contact layer and the portion of the active layer covered by the blocking layer. Current flow to the contact layer may occur via gridlines electrically connecting the active layer to the contact layer.

Abstract: A simulator system for simulating operation of a solar panel is disclosed which comprises a solar panel, a reflector positioned across from the solar panel, a light source positioned adjacent to the solar panel for directing light from the light source to the reflector for reflecting light to the solar panel, a sensor positioned adjacent to the solar panel for sensing light reflected from the reflector and for generating a signal indicative of a parameter of the reflected light with the signal having an increasing portion, a flat peak portion, and a decreasing portion, and a circuit for measuring a characteristic of the solar panel when the signal reaches the flat peak portion.

Abstract: A simulator system for simulating operation of a solar module comprises a frame for holding the solar module in a testing position, a light source positioned adjacent to the solar module for directing light from the light source to the solar module, and a movable assembly for simulating movement of a solar tracker system, wherein the movable assembly moves in two axes to change an incident angle of the light with respect to the testing position of the solar module.

Abstract: A solar thermal energy collector manifold is provided. The manifold is connected to solar collector tubes for collecting solar energy. A fluid is used to transfer the heat collected from the collector tubes. The manifold includes an inlet path for receiving the fluid, a fluid flow path for transferring the fluid to the solar collector tubes, and an outlet path for outputting the heated fluid. To facilitate the flow paths, the manifold includes a plate with depressions.

Abstract: The present invention is a desiccant system for controlling moisture in a solar collector. The desiccant system has a desiccant bed enclosed within a housing, and is thermally coupled to the solar collector as well as being fluidly coupled to it through an orifice. Waste heat from the solar collector is conducted to the desiccant system and is used to regenerate the desiccant bed. The desiccant system includes moisture barriers which cause moisture from the desiccant to preferentially be released to the external environment rather than entering the solar collector.

Abstract: The invention is a leadframe receiver package comprising a first conductive element, a solar cell electrically coupled to the first conductive element and comprising an active area, and a mold compound disposed on the leadframe and the solar cell. The mold compound defines a first aperture wall over at least a portion of the active area and a second aperture wall over at least a portion of the first conductive element. The mold compound includes a reflective surface to improve heat resistance around an aperture wall receiving solar radiation.

Abstract: A solar concentrator system, including at least two reflecting devices and a refracting lens, is provided. The reflecting devices focus light onto the lens which further concentrates the light on a solar cell. The lens increases the system's acceptance angle. In one embodiment the lens may be attached to the solar cell. In other embodiments, the lens is supported by a support structure, connecting element, and reflecting device.

Abstract: A mount for a semiconductor device has a first surface with at least one contact region and a second surface. The mount has a substrate to receive the second surface of the semiconductor device and a planar element. The planar element has an aperture sized to surround the semiconductor. A first surface of the planar element is mounted to the substrate and is located to surround the semiconductor device such that the semiconductor device is aligned by the aperture. The mount further has means for mounting the semiconductor device to the substrate in an aligned position. Some embodiments include a method of making and/or using such a mount.

Abstract: A mount for a semiconductor device has a first surface with at least one contact region and a second surface. The mount has a substrate to receive the second surface of the semiconductor device and a planar element. The planar element has an aperture sized to surround the semiconductor. A first surface of the planar element is mounted to the substrate and is located to surround the semiconductor device such that the semiconductor device is aligned by the aperture. The mount further has means for mounting the semiconductor device to the substrate in an aligned position. Some embodiments include a method of making and/or using such a mount.

Abstract: The present invention is an apparatus and process for forming a monolithic array of glass parts. This invention enables high-precision glass parts of a relatively large size, such as mirrors for a solar concentrator, to be manufactured in an economical manner. A multi-cavity mold prevents warping of a glass sheet during a slumping process by utilizing multiple vacuum ports, which may be supplemented by stiffening features formed in the mold.

Abstract: The present invention is a solar concentrator system incorporating a square primary mirror, a square secondary mirror, and an optical receiver. The square secondary mirror provides highly efficient throughput of light in combination with the square primary mirror, with minimal shading. Manufacturing features may be incorporated into the square secondary mirror to assist in simplifying fabrication issues and assembly steps related to its non-circular shape. An optional heat shield around the optical receiver may be included, further enhancing performance of the solar concentrator system.

Abstract: The present invention is a combination non-imaging concentrator in which at least one surface or volume is incorporated as an optical element to increase obliquity of reflection at walls of a light guide. The combination non-imaging concentrator may be used in a solar energy system to receive solar radiation from optical components and then output the solar radiation to a photovoltaic cell for conversion to electricity. One or more lenses may be formed integrally with the light guide, or may be used in conjunction with the light guide as separate components.

Abstract: The present invention is an improved solar concentrator array utilizing a monolithic array of primary mirrors with a metal layer deposited on its backside for electrical purposes and for dissipating heat. The array of primary mirrors may be formed by glass slumping. The size of the primary mirrors is chosen to accommodate design aspects related to performance, manufacturing processes, cost, and thermal management. An electrical package, which in one embodiment is a molded leadframe, provides the electrical circuitry between a solar cell and the metal layer. The electrical package may be configured with features such as an aperture or side edges to enhance manufacturability of the solar concentrator array. An array of secondary mirrors may be integrally formed with a front panel of the solar concentrator.