Abstract: Sodium percarbonate is traditionally made in a crystallization process from aqueous hydrogen peroxide and sodium carbonate with recycle of mother liquor in the presence of a substantial concentration of a salting-out agent, conventionally sodium chloride. The invention provides a process intended to be conducted without addition of chloride salting-out agent in which the dissolution step (1) is controlled to restrict the sodium carbonate concentration to below 95%; preferably 60 to 90% of its saturated concentration at a temperature preferably controlled to at most 35° C. and the mole ratio of hydrogen peroxide: sodium carbonate in the reaction vessel is controlled to between 0.7 to 1.2:1, and preferably about 1:1.
Type:
Grant
Filed:
December 23, 1998
Date of Patent:
May 15, 2001
Assignee:
Solvay Interox SA
Inventors:
Alun P. James, Graham R. Horne, Richard Roesler, Lido Signorini, Robert Owen, Soraya Parvaneh, Romano Pardini, Stefano Bigini, Manfred Mathes, Uwe Droste, Pier-Luigi Deli