Abstract: A filter media is generally described including an upstream layer of a nonwoven fiber having a denier between about 5.0 and 7.0 and a weight of between about 3.0 and 5.0 opsy, optionally a scrim, and a cap layer of a fiber having a denier between about 0.1 and 5.0, and a weight between about 2.0 and 4.0 opsy carried by the upstream layer and disposed downstream from the upstream layer. The upstream layer, scrim and cap layer can have a weight of about 4.0 opsy, 2.0 opsy and 3.0 opsy respectively. A downstream layer can be disposed between the upstream layer and the cap layer.

Abstract: This invention is directed to a filter media for manufacturing pleated filters comprising a non-woven, needle punch felt including a blend of a first polyester fiber and a bi-component fiber wherein said bi-component fiber has a sheath and a core wherein said sheath has a melting point above 110° C. and said nonwoven felt has an efficiency of greater than 89% for particles size of 3 to 10 ?m as determined by testing method ASHRAE 52.2. The invention can include a top portion and a bottom portion manufactured from a web made from a carding process that is cross lapped, cut and overlapped so that said top portion and said bottom portion are entangled by a needle punching process to create a homogeneous arrangement prior to applying heat and pressure to stiffen the media for pleating.

Abstract: The above objectives are accomplished according to the present invention by providing a filter medium for operating environments needing static electricity dissipation to help reduce ignition sources comprising: a substrate of non-woven felt including a polymeric fiber; a conductive scrim having a grid of conductive filaments adjacent to said substrate layer; and, a top layer of non-woven felt including a polymeric fiber and copolymer fiber blend having a melt temperature greater than 100° C. wherein said substrate layer, said conductive scrim and said top layer are manufactured into said filter medium by mechanical web formation.

Abstract: The above objectives are accomplished according to the present invention by providing a filter medium for operating environments needing static electricity dissipation to help reduce ignition sources comprising: a substrate of non-woven felt including a polymeric fiber; a conductive scrim having a grid of conductive filaments adjacent to said substrate layer; and, a top layer of non-woven felt including a polymeric fiber and copolymer fiber blend having a melt temperature greater than 100° C. wherein said substrate layer, said conductive scrim and said top layer are manufactured into said filter medium by mechanical web formation.

Abstract: This invention is directed to a filter media for manufacturing pleated filters comprising a non-woven, needle punch felt including a blend of a first polyester fiber and a bi-component fiber wherein said bi-component fiber has a sheath and a core wherein said sheath has a melting point above 110° C. and said nonwoven felt has an efficiency of greater than 89% for particles size of 3 to 10 ?m as determined by testing method ASHRAE 52.2. The invention can include a top portion and a bottom portion manufactured from a web made from a carding process that is cross lapped, cut and overlapped so that said top portion and said bottom portion are entangled by a needle punching process to create a homogeneous arrangement prior to applying heat and pressure to stiffen the media for pleating.

Abstract: A nonwoven filter media comprising: polyphenylene sulfide fibers, an inorganic fibers wherein said filter media exhibits physical properties taken from the group consisting of: (a) a clean gas concentration of less than 0.1 mg/m3, (b) an average cycle time of greater than 125 seconds when the media at 16.0 ounces per square yard is tested per ASTM-D6830-02, (c) residual pressure drop of less than 350 Pa as measured by ASTM-D6830-02; (d) weight of between 5.0 and 20.0 ounces per yard2 and a thickness between 0.020 and 0.100 inches, (e) air permeability of between 10 and 60 cubic feet per minute, (f) Mullen Burst strength of 225 lbs/inch2, (g) less than 50% strength loss according to a tensile test after being submerged in sulfuric acid according to test ASTM-D461-93, (h) total mass removal efficiency of 99.99% and (i) resists burn-through by a stainless steel ball bearings heated to 800° C.

Abstract: The above objectives are accomplished according to the present invention by providing a filter medium for operating environments needing static electricity dissipation to help reduce ignition sources comprising: a substrate of non-woven felt including a polymeric fiber; a conductive scrim having a grid of conductive filaments adjacent to said substrate layer; and, a top layer of non-woven felt including a polymeric fiber and copolymer fiber blend having a melt temperature greater than 100° C. wherein said substrate layer, said conductive scrim and said top layer are manufactured into said filter medium by mechanical web formation.