Abstract: A pneumatic rotary tool including a housing having an inlet passage. The inlet passage extends from an inlet operatively connectable to an air source. The inlet passage extends to a motor cylinder inside the housing. The housing has an outlet passage extending from the motor cylinder to an outlet. The tool includes a rotor mounted in the cylinder for rotation relative to the cylinder under pneumatic power. The tool includes a valve positioned along the inlet passage operable to selectively permit air to pass for rotating the rotor and flowing through the outlet. The tool has a cutter head connected to the rotor including a clamp for holding a cutter to cut material as the head rotates. The cutter head is positioned in the outlet so air passing through the outlet passes over the head to blow material away from the head as the cutter cuts the material.

Abstract: A power driven tool for rotating a mechanical element includes a housing including a base and a head connected to the base. The head has a yoke formed by opposing arms separated by an opening. A selectively operable motor is positioned in the housing having an output shaft that rotates relative to the housing during operation of the motor. A ratchet mechanism is mounted in the housing and includes an output drive at least partially mounted in the opening for rotation relative to the housing to rotate the mechanical element in a selected direction. A cap is positioned on the head of the housing across the opening forming the yoke. The cap reinforces the yoke during operation of the tool to prevent the arms from separating and blocking at least part of the opening between the arms to prevent debris from entering the ratchet mechanism.

Abstract: A power driven tool for rotating a mechanical element. The tool includes a housing and motor. The motor has an output shaft. The shaft rotates relative to the housing. The tool also includes an impact drive axially fixed within the housing. The impact drive includes a base and an anvil shaft having an anvil. The impact drive includes annular hammers, each having opposite impact lands pivotally mounted on the base for movement between three positions, including a forward position in which the hammer is positioned so one impact land engages the anvil, a reverse position in which the hammer is positioned so another of the impact lands engages the anvil, and a disengaged position in which neither of the impact lands engages the anvil. Further, the tool includes a ratchet mechanism. The ratchet mechanism includes an output drive mounted for rotation relative to the housing for rotating a mechanical element.

Abstract: A powered ratchet drive for a ratchet wrench includes a pair of elongate pawls for driving an output member of the wrench. Each pawl may have a lower portion pivotally attached to a rocker and an upper portion comprising teeth for engagement with teeth of the output member to turn the output member. The upper portion of the pawl extends outward at an angle with respect to the lower portion. The ratchet may include a compression spring secured inside a cavity of each pawl for biasing the pawl into engagement with the output member. The ratchet also includes a reversing switch mechanism for selectively configuring the ratchet in a forward-driving configuration and in a reverse-driving configuration. The switch mechanism includes a cam disposed between the pawls. The cam has a groove for receiving one of the pawls during operation depending on the configuration of the ratchet.

Abstract: A power driven tool for rotating a mechanical element includes a housing including a base and a head connected to the base. The head has a yoke formed by opposing arms separated by an opening. A selectively operable motor is positioned in the housing having an output shaft that rotates relative to the housing during operation of the motor. A ratchet mechanism is mounted in the housing and includes an output drive at least partially mounted in the opening for rotation relative to the housing to rotate the mechanical element in a selected direction. A cap is positioned on the head of the housing across the opening forming the yoke. The cap reinforces the yoke during operation of the tool to prevent the arms from separating and blocking at least part of the opening between the arms to prevent debris from entering the ratchet mechanism.

Abstract: A die grinder including a body having a longitudinal axis, and a grinding head portion with an output shaft capable of powered rotation. A motor is disposed in the body for rotating the output member. A locking interconnect portion attaches the grinding head portion to the body and is adapted to permit selective rotation of the grinding head portion relative to the body about the longitudinal axis of the body. Thus, the grinding head can be positioned at different selected angles relative to the body.

Abstract: A power driven tool for rotating a mechanical element. The tool includes a housing and motor. The motor has an output shaft. The shaft rotates relative to the housing. The tool also includes an impact drive axially fixed within the housing. The impact drive includes a base and an anvil shaft having an anvil. The impact drive includes an annular hammer having opposite impact lands pivotally mounted on the base for movement between three positions, including a forward position in which the hammer is positioned so one impact land engages the anvil, a reverse position in which the hammer is positioned so another of the impact lands engages the anvil, and a disengaged position in which neither of the impact lands engages the anvil. Further, the tool includes a ratchet mechanism. The ratchet mechanism includes an output drive mounted for rotation relative to the housing for rotating a mechanical element.

Abstract: A power-driven hammer including a body including a tubular housing and a barrel assembly received in the housing. The barrel assembly has an at-rest position relative to the housing. The barrel assembly includes a barrel having a forward end adapted to hold a tool, an opening, and a rearward end. The barrel assembly includes a mass received in the opening of the barrel. The mass moves in the barrel opening when the hammer is operating through a power stroke and a return stroke. The barrel assembly moves forward and rearward from its at-rest position relative to the housing when the hammer is operating. The hammer includes a vibration reducing mechanism connecting the barrel assembly to the body reducing shock transmitted to the housing as the mass moves forward and rearward in the barrel.

Abstract: A pneumatic rotary tool comprises a housing, a square drive output member supported by the housing for rotational movement, and a pneumatic motor disposed in the housing for driving rotation of the square drive. A valve is disposed in the housing for rotary movement between a first position in which pressurized air powers the motor in a forward direction and a second position in which pressurized air powers the motor in a reverse direction. An actuator supported on the housing for translational movement is connected to the valve by a lost motion connection system. The lost motion connection system comprises first and second connector elements that are engaged for generally conjoint movement in a first direction and for relative sliding movement in a second direction generally perpendicular to the first direction.

Abstract: A pneumatic rotary tool comprises a housing, a square drive output member supported by the housing for rotational movement, and a pneumatic motor disposed in the housing for driving rotation of the square drive. A valve is disposed in the housing for rotary movement between a first position in which pressurized air powers the motor in a forward direction and a second position in which pressurized air powers the motor in a reverse direction. An actuator supported on the housing for translational movement is connected to the valve by a lost motion connection system. The lost motion connection system comprises first and second connector elements that are engaged for generally conjoint movement in a first direction and for relative sliding movement in a second direction generally perpendicular to the first direction.

Abstract: A power-driven hammer including a body including a tubular housing and a barrel assembly received in the housing. The barrel assembly has an at-rest position relative to the housing. The barrel assembly includes a barrel having a forward end adapted to hold a tool, an opening, and a rearward end. The barrel assembly includes a mass received in the opening of the barrel. The mass moves in the barrel opening when the hammer is operating through a power stroke and a return stroke. The barrel assembly moves forward and rearward from its at-rest position relative to the housing when the hammer is operating. The hammer includes a vibration reducing mechanism connecting the barrel assembly to the body reducing shock transmitted to the housing as the mass moves forward and rearward in the barrel.

Abstract: A power driven tool for rotating a mechanical element. The tool includes a housing and motor. The motor has an output shaft. The shaft rotates relative to the housing. The tool also includes an impact drive axially fixed within the housing. The impact drive includes a base and an anvil shaft having an anvil. The impact drive includes an annular hammer having opposite impact lands pivotally mounted on the base for movement between three positions, including a forward position in which the hammer is positioned so one impact land engages the anvil, a reverse position in which the hammer is positioned so another of the impact lands engages the anvil, and a disengaged position in which neither of the impact lands engages the anvil. Further, the tool includes a ratchet mechanism. The ratchet mechanism includes an output drive mounted for rotation relative to the housing for rotating a mechanical element.

Abstract: A power driven tool for rotating a mechanical fastener including a housing with a motor positioned in the housing. The motor includes a drive shaft that rotates relative to the housing. An impact mechanism in the housing is operatively connected to the motor drive shaft. The impact mechanism has a base, an output and a cam. The output and cam are rotatably mounted on the base. A pair of hammers are pivotally mounted on the base and selectively positioned by the cam. The cam biases the hammers to intermittently impact the output. A ratchet head assembly is operatively connected to the output of the impact mechanism. The ratchet head assembly includes an output member rotatably mounted on the housing to rotate the mechanical fastener. The assembly also includes a ratchet operable to limit rotation of the output member in a selected direction.

Abstract: A pneumatic grinding tool having a blower feature that can be selectively employed to blow debris away from a work area. The tool has a valve that directs input air that can be used to drive an output of the tool to a blower air passage. The blower air passage terminates at a head of the near the output of the tool.

Abstract: A powered ratchet drive for a ratchet wrench includes a pair of elongate pawls for driving an output member of the wrench. Each pawl may have a lower portion pivotally attached to a rocker and an upper portion comprising teeth for engagement with teeth of the output member to turn the output member. The upper portion of the pawl extends outward at an angle with respect to the lower portion. The ratchet may include a compression spring secured inside a cavity of each pawl for biasing the pawl into engagement with the output member. The ratchet also includes a reversing switch mechanism for selectively configuring the ratchet in a forward-driving configuration and in a reverse-driving configuration. The switch mechanism includes a cam disposed between the pawls. The cam has a groove for receiving one of the pawls during operation depending on the configuration of the ratchet.

Abstract: A pneumatic rotary tool comprises a housing, a square drive output member supported by the housing for rotational movement, and a pneumatic motor disposed in the housing for driving rotation of the square drive. A valve is disposed in the housing for rotary movement between a first position in which pressurized air powers the motor in a forward direction and a second position in which pressurized air powers the motor in a reverse direction. An actuator supported on the housing for translational movement is connected to the valve by a lost motion connection system. The lost motion connection system comprises first and second connector elements that are engaged for generally conjoint movement in a first direction and for relative sliding movement in a second direction generally perpendicular to the first direction.

Abstract: A pneumatic rotary tool comprises a housing, a square drive output member supported by the housing for rotational movement, and a pneumatic motor disposed in the housing for driving rotation of the square drive. A valve is disposed in the housing for rotary movement between a first position in which pressurized air powers the motor in a forward direction and a second position in which pressurized air powers the motor in a reverse direction. An actuator supported on the housing for translational movement is connected to the valve by a lost motion connection system. The lost motion connection system comprises first and second connector elements that are engaged for generally conjoint movement in a first direction and for relative sliding movement in a second direction generally perpendicular to the first direction.

Abstract: A drill tool for removing a spot weld from metal includes a housing, a motor mounted in the housing in fixed position relative to the housing, and a bit assembly supported by the housing for movement relative to the housing and the motor between an extended position and a retracted position. The bit assembly is operatively connected to the motor so that the motor can drive rotation of the bit assembly in the extended position.

Abstract: A pneumatic tool includes a plastic grip. The grip includes an outer layer of soft material overmolded onto the plastic grip. The outer layer is of a one-piece construction and covers substantially an entirety of the grip. In a method of assembling a pneumatic rotary tool, a plurality of bolts are inserted through an end cover and a housing of the tool. The bolts are threaded into a clutch casing, wherein the bolts draw the end cover toward the housing and the housing toward the clutch casing so that the end caps and support sleeve of the air motor are compressed within the housing to fully seat the end caps onto the support sleeve so that the motor. The housing and the end cover cooperate to hold the air motor in proper alignment within the tool.