Abstract: A spherical ball and a method of making the spherical ball wherein the ball has a plurality of elongated dimples substantially covering the outer surface of the ball without any dimple overlap. The elongated dimples are of at least two types including a first plurality of dimples having a minor axis and a major axis which together form the long axis of the first plurality of dimples. The minor axis being less than the major axis. A second plurality of dimples has a minor axis equal to that of the first plurality of dimples and a major axis less than the major axis of the first plurality of dimples but greater than the minor axis.

Abstract: A process for producing multi-layer game ball products includes the steps of extruding an inner layer precursor as a parison in a partial melt state, forming an outer layer, introducing the inner and outer layers into a mold and expanding the parison within the mold to form the multilayer game ball product. The outer layer may take the form of pre-cut panels vacuum supported in the mold and an intermediate layer may be provided for dimensional stability in the product. Subsequent to expanding the parison a filler such as foam may be injected into the center space for forming a core.

Abstract: Disclosed herein is a golf ball comprising one or more fast-chemical-reaction-produced components, such as a component which comprises a reaction injection molded polyurethane material. A process of making a golf ball by forming at least one core and/or cover component of the ball by mixing two or more reactants that react and form a reaction product with a flex modulus of 1 to 310 kpsi, with a setting time of about 30 seconds or less, the component having a thickness of at least 0.01 inches and a mold release time of 2 minutes or less is also disclosed. In one preferred form of the invention, excess polyurethane from forming golf ball covers is recycled by using it to form golf ball cores.

Abstract: A urethane top coat prepared by combining a polyol and a blend of an aliphatic diisocyanate and an aliphatic/aromatic polyisocyanate copolymer is provided, along with a method for its use as the top coating for a golf ball. The inventive top coating demonstrates an increased rate of curing compared to other top coatings having similar abrasion resistance and color retention qualities.

Abstract: A unique golf ball and related methods of manufacturing are disclosed in which the golf ball comprises one or more metal mantle layers that define a hollow interior within the ball. The golf ball may also comprise an optional polymeric hollow spherical substrate inwardly disposed relative to the one or more metal mantle layers. The golf balls according to the present invention exhibit improved spin, feel, and acoustic properties. Furthermore, the one or more interior metal layers prevent, or at least significantly minimize, coefficient of restitution loss from the golf ball.

Abstract: Disclosed herein is a golf ball having a solid core with a coefficient of restitution of at least 0.650 and a cover with a thickness of at least 3.6 mm (0.142 inches) and a Shore D hardness of at least 60. The combination of a soft core with a thick, hard cover results in a ball having better distance than conventional golf balls having a comparable coefficient of restitution.

Abstract: The present invention is directed to improved polybutadiene compositions suitable for use in molded golf ball core construction. The improved polybutadiene compositions are composed of polypropylene powder resins which have the effect of increasing the hardness of the resulting molded cores without increasing the weight upon curing, thereby allowing for a reduction in the amount of crosslinking agents utilized and increasing the amount of fillers incorporated therein. The addition of the polypropylene powder resins to the core compositions lowers the cost of the molded core, while maintaining the proper weight and compression. The present invention is also directed to golf balls produced utilizing the improved core compositions.

Abstract: Disclosed herein is a golf ball with a cover formed from a polyamide composition and a method of making the same. More specifically, the golf ball has a cover which contains a combination of a polyamide component and an ionomeric component or a non-ionomeric terpolymer component. The cover composition has excellent durability and resistance to cracking, even at cold temperatures. The nylon-ionomer blend is a useful substitute for an ionomer golf ball cover, particularly when a low spin golf ball is desired.

Abstract: The present invention is directed to an improved multi-layer golf ball comprising a core, an inner cover layer and an outer cover layer. The inner cover layer is comprised of a low acid ionomer blend which may or may not include a filler such as zinc-stearate. The outer cover layer is comprised of a soft, non-ionomeric thermoplastic or thermosetting elastomer such as polyurethane, polyester or polyesteramide. The resulting multi-layered golf ball of the present invention provides for enhanced distance without sacrificing playability or durability when compared to known multi-layer golf balls.

Abstract: Disclosed herein is a game ball and method for making the same. The game ball has a non-ionomeric cover which has been crosslinked by incorporating a dialkyl peroxide in the polymer mix prior to molding. The game ball cover is superior in at least one of cut resistance and scuff resistance to a conventional cover that does not have covalent crosslinks but is otherwise substantially identical in composition. The game ball cover of the invention is particularly useful for improving the durability of golf balls to be struck with sharp-grooved clubs. The peroxide may be omitted and the cover crosslinked using post formation irradiation.

Abstract: Disclosed herein is a golf ball comprising a spherical shell which includes at least an inner first layer, a second layer, and a third layer, the second layer being sandwiched between the first layer and the third layer, and a core which substantially fills the spherical shell, the core comprising at least one of a liquid, a gel and a melt. The sum of the thickness of the first layer, second layer and third layer is 0.10-0.30 inches. The core at least substantially fills the spherical shell without stressing the spherical shell. The spherical shell, as opposed to the core, is primarily responsible for the high initial velocity obtained when the golf ball is struck by a golf club so as to allow the golf ball to be driven long distances both in the air and on the ground when it lands. A method of making the golf ball also is disclosed. The golf ball is particularly well-suited for use by players seeking a long distance ball with a low spin rate.

Abstract: An improved process for producing polybutadiene golf ball cores is disclosed. The golf ball cores are from polybutadiene rubber compositions having a high Mooney viscosity and/or a high molecular weight and a low dispersity is disclosed. An apparatus for producing the polybutadiene golf ball cores is also disclosed. The apparatus includes an internal mixer that compounds a batch of golf ball core stock. A sheeter forms sheets of golf ball core stock and has a sheeter inlet proximate the mixer outlet and a sheeter outlet. A preform shaper forms golf ball core preforms from the sheets of golf ball core stock.

Abstract: A multi-layer golf ball is disclosed having a mantle assembly, comprising a core and one or more mantle layers disposed about the core, and a cover disposed about the mantle assembly. At least one of the one or more mantle layers of the mantle assembly has a unique surface configuration. The unique surface configuration is preferably a protuberant surface. Protuberant surface configurations are preferably provided by a plurality of geometrical shaped projections, which extend outwardly from the surface. A protuberant surface provides a protuberant interface between the layer having the protuberant surface and a layer disposed immediately thereon. A protuberant interface is more efficient in terms of energy transfer compared to traditional smooth spherical golf ball layers. Additionally, a golf ball having desired performance characteristics may be formed by the incorporation of a unique protuberant interface.

Abstract: A golf ball is described having a core with a multi-layer cover with a thickness of at least 3.6 mm (0.142 inches) and a Shore D hardness of at least 60. The combination of a core, preferably soft core, with a thick, relatively hard multi-layer cover results in a ball having better distance than conventional golf balls having a comparable coefficient of restitution.

Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material comprising polybutadiene and polyisoprene; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material selected from the group consisting of a thermoset material, a thermoplastic material, or combinations thereof. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. Preferably, the inner, high density, center component is produced without the use of a crosslinking agent or coagent, which is the reaction product of an unsaturated carboxylic acid or acids and an oxide or carbonate of a metal such as zinc. The cover may be single or multi-layered.

Abstract: The present invention is directed to a golf ball comprising a dual core component. The dual core comprises an interior center component formed from a thermoset material, a thermoplastic material, or combinations thereof. The dual core also comprises a core layer disposed about the center component, formed from a thermoset material, a thermoplastic material, or combinations thereof. The present invention golf ball may further comprise an outer core layer that surrounds the dual core. The resulting multi-layered golf ball of the present invention provides for enhanced distance without sacrificing playability or durability when compared to known golf balls.

Abstract: An outsole for a golf shoe includes a sole member having a plurality of pyramid-shaped protrusions and a plurality of spikes extend outwardly from the outer surface of the sole member to improve traction with the ground surface. The outsole also includes a plurality of longitudinally extending wear bars. Each of the wear bars extends outwardly from the outer surface of the sole member to a pair of ground engagement surfaces which are separated by a notch. The positions of the spikes and wear bars and the orientation of the wear bars are in part determined by bio-mechanical factors determined by the path of the center of pressure and the forces generated during the golfer's swing.

Abstract: Disclosed herein is a golf ball comprising one or more fast-chemical-reaction-produced components, such as a component which comprises a reaction injection molded polyurethane material. A process of making a golf ball by forming at least one core and/or cover component of the ball by mixing two or more reactants that react and form a reaction product with a flex modulus of 1 to 310 kpsi, with a setting time of about 30 seconds or less, the component having a thickness of at least 0.01 inches and a mold release time of 2 minutes or less is also disclosed. In one preferred form of the invention, excess polyurethane from forming golf ball covers is recycled by using it to form golf ball cores.

Abstract: The present invention is directed to a golf ball comprising a dual core component. The dual core comprises an interior center component formed from a thermoset material, a thermoplastic material, or combinations thereof. The dual core also comprises a core layer disposed about the center component, formed from a thermoset material, a thermoplastic material, or combinations thereof. The present invention golf ball may further comprise an outer core layer that surrounds the dual core. The resulting multi-layered golf ball of the present invention provides for enhanced distance without sacrificing playability or durability when compared to known golf balls.