Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material comprising polybutadiene and polyisoprene; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material selected from the group consisting of a thermoset material, a thermoplastic material, or combinations thereof. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. Preferably, the inner, high density, center component is produced without the use of a crosslinking agent or coagent, which is the reaction product of an unsaturated carboxylic acid or acids and an oxide or carbonate of a metal such as zinc. The cover may be single or multi-layered.

Abstract: The present invention is directed to improved multi-layer golf ball compositions and the resulting regulation balls produced using these compositions. In this regard, a lighter core is produced and metal particles, or other heavy weight filler materials, are included in the cover compositions. This results in a molded golf ball exhibiting enhanced interior perimeter weighting. Preferably, the particles are included in an inner cover layer (or mantle) of a solid, three-piece multi-layered golf ball. The weight of the core is reduced in order to produce an overall golf ball which meets, or is less than, the 1.62 ounce maximum weight limitation specified by the United States Golf Association. It has been found that the combination of the present invention produces a golf ball with an increased moment of inertia and/or a greater radius of gyration and thus generates lower spin.

Abstract: The present invention is directed to an improved multi-layer golf ball comprising a core, an inner cover layer and an outer cover layer. The inner cover layer is comprised of a low acid ionomer blend which may or may not include a filler such as zinc-stearate. The outer cover layer is comprised of a soft, non-ionomeric thermoplastic or thermosetting elastomer such as polyurethane, polyester or polyesteramide. The resulting multi-layered golf ball of the present invention provides for enhanced distance without sacrificing playability or durability when compared to known multi-layer golf balls.

Abstract: The present invention is directed to improved polybutadiene compositions suitable for use in molded golf ball core construction. The improved polyubutadiene compositions are composed of polypropylene powder resins which have the effect of increasing the hardness of the resulting molded cores without increasing the weight upon curing, thereby allowing for a reduction in the amount of crosslinking agents utilised and increasing the amount of fillers incorporated therein. The addition of the polypropylene powder resins to the core compositions lowers the cost of the molded core, while maintaining the proper weight and compression. The present invention is also directed to golf balls produced utilizing the improved core compositions. Furthermore, the invention is directed to a method for reducing the amount of crosslinking agents utilized to formulate a core composition through the incorporation of polypropylene powder resins.

Abstract: An inflatable sport ball, such as a soccer ball, a volleyball, a basketball, a football or a playground ball, is provided with a self-contained inflation mechanism for inflating or more likely adding pressure to the ball. The mechanism is a pump which is inside the ball and which is operable to pump ambient air into the ball. Energy absorbing foam panels are used at varying locations to maximize rebound performance by minimizing the rebound height differential. The foam panels may be of different types and/or thicknesses.

Abstract: The present invention is directed to a golf ball comprising a dual core component. The dual core comprises an interior center component formed from a thermoset material, a thermoplastic material, or combinations thereof. The dual core also comprises a core layer disposed about the center component, formed from a thermoset material, a thermoplastic material, or combinations thereof. The present invention golf ball may further comprise an outer core layer that surrounds the dual core. The resulting multi-layered golf ball of the present invention provides for enhanced distance without sacrificing playability or durability when compared to known golf balls.

Abstract: Disclosed is a process to increase adhesion between two adjacent layers. The process comprises roughening the surface of one layer followed by chlorination of the roughened surface and joining of the layers, or treating the surface of one layer with a silicone-based adhesion promoter and joining the layers. In one preferred embodiment the process comprises roughening the surface of one layer, followed by chlorination of the roughened surface, joining of the layers and post-treatment of the molded layers at an elevated temperature for a predetermined time.

Abstract: An iron type golf club head includes a forged body having a striking face area containing a recess and a high strength insert secured within the recess with an outer surface of the recess being flush with a non-recessed portion of the striking face area. The bottom of the body portion extends rearwardly and upwardly to define an undercut area in the bottom portion behind the insert. Owing to the recess and the undercut area, the weight of the body is distributed around the perimeter and toward the bottom to increase the moment of inertia and decrease rotation of the club head.

Abstract: An automatic slug feeding device for delivering slugs to a compression mold for molding golf ball cores is characterized by synchronized rotary transfer, slug conveyance, gripping mechanism transfer and a tray conveyor for transferring slugs from an extruder to a mold loading robotic arm, and subsequently to a mold press. The rotary transfer device receives slugs from the extruder and the slug conveyor linearly conveys individual slugs from the transfer device. The gripping mechanism simultaneously removes a plurality of slugs from the conveyor and deposits them in an array of receptacles in a molding trays which are shuttled to an unload position, where the mold loading robotic arm transfers slugs into a mold press. Storage of extruded slugs prior to compression molding is thus eliminated, cycle time is reduced, core quality is improved, and operator safety is maximized.

Abstract: A golf ball is provided having a controlled weight distribution about a designated spin axis. The golf ball includes a core defining one or more high density regions interiorly disposed along a common plane and centered about the horizontal spin axis of the ball. As a result of the controlled weight distribution, the resulting ball significantly reduces hooks and slices. A method of manufacturing and/or utilizing the present golf ball is also provided.

Abstract: Disclosed herein is a golf ball with a cover or mantle, or both, formed from a composition comprising a polyamide-ionomer graft copolymer and a method of making the same. Polyamide-ionomer graft copolymers include a polyamide component and an ionomeric component. In a preferred form, polyamide-ionomer graft copolymers have a polyamide component backbone and ionomeric components grafted thereto. Golf balls according to the invention may also be formed from a composition or material that includes a blend of a polyamide-ionomer graft copolymer and an ionomer. Such blends are preferably employed as a mantle or a cover of a golf ball. The cover composition has excellent durability and resistance to cracking, even at cold temperatures. Materials comprising polyamide-ionomer graft copolymer are a useful substitute for an ionomer golf ball cover, particularly when a low spin golf ball is desired.

Abstract: The present invention is directed to a golf ball comprising a dual core, a triple core, a cellular core, a liquid core, or a wound core; an inner cover layer and an outer cover layer; and at least 50 parts by weight of a non-ionomeric polyolefin material disposed in an inner layer within the ball. The dual or triple cores comprise an interior spherical center component formed from a thermoset material, a thermoplastic material, or combinations thereof; a core layer disposed about the center component, formed from a thermoset material, a thermoplastic material, or combinations thereof; and an optional outer core layer that surrounds the core component. The inner cover layer is comprised of a high acid ionomer or ionomer blend. The outer cover layer is comprised of a soft, very low modulus ionomer or ionomer blend, or a non-ionomeric thermoplastic elastomer such as polyurethane, polyester or polyesteramide.

Abstract: A golf ball having an integral means for sensing temperature whereby a golfer can readily determine if a golf ball is at the optimum temperature for play. For purposes of indicating temperature, the ball incorporates a thermochromic section that will change color or become transparent or translucent at a predetermined temperature. The thermochromic section may be printed in such a manner to indicate the condition of the ball.

Abstract: Disclosed herein is a method of making a golf ball by mixing a polyisocyanate copolymer and at least one other reactant, such as a polyol, to form a reaction product and reaction injection molding the reaction product to form at least one of a core and cover component. Preferably, the polyisocyanate copolymer includes an aromatic polyisocyanate and an aliphatic polyisocyanate. Most preferably, the polyisocyanate copolymer includes a copolymer of toluene diisocyanate and hexamethylene diisocyanate.

Abstract: The present invention is directed to a novel golf ball cover composition comprised of a blend of a new metal cation neutralized high acid ionomer resin and an ionomer resin containing an additional comonomer of the acrylate ester class. When the new ionomer resin blend is utilized to manufacture a golf ball, the golf ball produced thereby exhibits an improved combination of distance, playability, and/or durability properties.

Abstract: The present invention is directed to a golf ball comprising a soft core and a hard cover to produce a resulting molded golf ball having a reduced spin rate. The golf ball of the present invention has an enlarged diameter which serves to further reduce spin rate. The resulting golf ball exhibits properties of reduced spin without sacrificing durability, playability and resilience.

Abstract: The present invention is directed to a golf ball including a solid, molded core formed from a core composition having a polybutadiene rubber exhibiting a solution viscosity greater than 70 mPa.s, preferably greater than about 80 mPa.s, and more preferably greater than about 100 mPa.s. The core preferably exhibits a coefficient of restitution of at least about 0.780. The present invention is also directed to methods for making compositions having particular coefficient of restitution values formed from polybutadiene rubbers with solution viscosity values related to the coefficient of restitution value of the composition. As the solution viscosity for the polybutadiene rubber has a higher value, the coefficient of restitution of the core also increases. Preferably, a solid, molded core is formed from the present method, and/or a golf ball comprising such a core.

Abstract: The present invention is directed to an improved golf ball comprising at least one layer having a siloxane polymer exhibiting a viscosity of at least 1 million centistokes. For a two-layered golf ball, the core and/or cover may comprises a siloxane polymer exhibiting a viscosity of at least 1 million centistokes. For a multi-layered golf ball, the core, intermediate layer, and/or cover may comprise a siloxane polymer exhibiting a viscosity of at least 1 million centistokes.