Abstract: A bicycle including a frame, a bottom bracket coupled to the frame and adapted to support a crankset, and a battery pack supported by the frame. The battery pack has a powered end cap with a tapered protrusion and a battery connector on an end of the tapered protrusion. The bicycle also includes a receiver supported by the frame and including a tapered socket in which the tapered protrusion is positioned. The tapered socket includes a power connector detachably coupled to the battery connector.

Abstract: A bicycle shock absorber and methods for differentiating between rider-induced forces and terrain-induced forces includes a first fluid chamber having fluid contained therein, a piston for compressing the fluid within the fluid chamber, a second fluid chamber coupled to the first fluid chamber by a fluid communication hose, and an inertial valve disposed within the second fluid chamber. The inertial valve opens in response to terrain-induced forces and provides communication of fluid compressed by the piston from the first fluid chamber to the second fluid chamber. The inertial valve does not open in response to rider-induced forces.

Abstract: A damper for a bicycle having a primary unit and a remote unit that, in some arrangements, is substantially entirely outside of the primary unit. The remote unit comprises a remote fluid chamber and, in some arrangements, an inertia valve within the remote unit. The inertia valve is preferably responsive to terrain-induced forces and preferably not responsive to rider-induced forces when the shock absorber is assembled to the bicycle. The inertia valve, which is configured to slidably move within the remote reservoir unit relative to a reservoir shaft, comprises a main portion and at least one protective coating or layer configured to contact the reservoir shaft. The protective coating or layer helps shield said main portion from contact with reservoir shaft, advantageously providing wear resistance, anti-friction properties, durability and other benefits to the damping system.

Abstract: A method of making a glove includes placing a flexible material into a contoured mold, direct molding a resilient material (e.g., a thermoplastic elastomer) onto the flexible material while the flexible material is in the contoured mold, and securing the flexible material to other materials to create a glove. The resilient material can be applied in liquid form and at least partially solidified while in contact with the flexible material. Direct molding can include forming the resilient material into an anatomical shape and forming perforations in the resilient material. The method can be used to create a cycling glove including a palm panel having a flexible material, a resilient material formed into an anatomical shape and co-molded to the palm panel, and a back panel secured to the palm panel. The glove can further include a facing material attached to the flexible material with the resilient material sandwiched in between.

Abstract: According to some embodiments, an adjustable assembly for a bicycle comprises a first support and a second support slidably positioned within at least a portion of the first support, such that one of the first support and the second support is adapted to attach to a first bicycle portion and the other of the first support and the second support is adapted to attach to a second bicycle portion. In some embodiments, the second support comprises an expansion portion configured to be selectively moved between an expanded position and a retracted position. In one embodiment, the expansion portion is configured to contact and engage at least one portion of the first support when the expansion portion is in an expanded position, and the first support is configured to be selectively moved relative to the second support when the expansion portion is permitted to assume a retracted position.

Abstract: A bicycle seat tube assembly and seat post can be arranged to reduce vibrations that originate at the bicycle wheel and are transmitted to the rider of the bicycle. Desirably, a saddle is configured to be supported by a seat post which connects to a bicycle frame at the seat tube assembly. An open cavity can be formed between the seat tube assembly and the seat post. The open cavity can be configured to allow the system to act as a spring. Further, spring stiffness can be adjusted to reduce vibrations and increase damping.

Abstract: A bicycle including a front wheel, a rear wheel, and a bicycle frame assembly supported on the front and rear wheels. The bicycle frame assembly includes a front fork supported by the front wheel, and a main frame that has a head tube and a down tube extending rearward and downwardly relative to the head tube. The down tube has a front wall, a rear wall, and an internal strut connecting the front wall and the rear wall.

Abstract: A bicycle assembly can include a main frame having a bottom bracket shell to receive a bottom bracket. The bottom bracket shell can be made of carbon fiber with one or more metal rings to serve as bearing surfaces within the bottom bracket shell. The metal rings may also be split metal rings with a gap between two spaced apart ends.

Abstract: A bicycle including a main frame, a front wheel mounted for rotation relative to the main frame. a rear dropout, and a rear wheel mounted for rotation relative to the rear dropout about an axis. The rear wheel defines a center plane of the bicycle and is driven by a chain. The bicycle also includes a seat stay coupling the rear dropout to the main frame. The seat stay has an inner surface facing the rear wheel and an outer surface facing away from the rear wheel. The seat stay includes a steep portion having an outer surface disposed at a steep angle of between about 25 degrees and about 75 degrees relative to the center plane, and at least a portion of the steep portion is disposed outboard of the chain.

Abstract: The present invention provides a bicycle comprising front and rear wheels and a frame including a main frame having a head tube and a top tube secured to the head tube at an intersection spaced from an upper end of the head tube. The intersection has a first lateral width, and the head tube above the intersection includes a tapered portion that tapers to a second lateral width narrower than the first lateral width. For example, the first lateral width can be at least three percent wider than the second lateral width. In one embodiment, the head tube above the tapered portion includes a flared portion that flares to a third lateral width wider (e.g., at least ten percent wider) than the second lateral width. In addition, the tapered portion can include a length that is larger (e.g., at least one hundred percent larger) than the second lateral width.

Abstract: The present invention provides a bicycle having front and rear wheels, a frame supported by the wheels, and a brake system. The brake system includes a caliper arm pivotally coupled to the frame at a pivot point, a pad secured to the caliper arm at a location spaced from the pivot point by a first distance, and an actuator (e.g., a hydraulic piston) positioned to apply a force to the caliper arm at a location that is spaced from the pivot point by a second distance less than the first distance. Preferably, the actuating location is positioned between the pivot axis and the pad. In addition, it is preferred to have a ratio of the first distance to the second distance be at least 4.0, preferably at least 6.0, and more preferably about 8.0.

Abstract: Various bicycle brake assemblies are described. In some embodiments, a bicycle brake assembly for applying a braking force to a wheel comprises a brake arm comprising a frame pivot joint and a brake pad pivot joint, the frame pivot joint configured to pivotally connect the brake arm to a bicycle frame to enable pivoting of the brake arm about a first axis of rotation; and a brake pad pivotally coupled to the brake arm at the brake pad pivot joint to enable pivoting of the brake pad about a second axis of rotation, the brake pad comprising a braking surface for engaging a wheel rim to apply a frictional force to the wheel rim, the frictional force having a frictional direction, wherein the first axis of rotation is not parallel to the frictional direction of the frictional force.

Abstract: The present invention provides a bicycle comprising front and rear wheels, a frame supported on the front and rear wheels and including a front fork. The front fork comprises a steerer tube defining a steering axis, a fork blade coupled to and extending downward relative to the steerer tube, and a fork tip coupled between the fork blade and the front wheel. The fork tip includes a first arm extending at an angle of 40-85 degrees relative to the steering axis, a second arm extending at an angle of 70-120 degrees relative to the steering axis, and an axle support coupled between the second arm and the front wheel. In one embodiment, the first arm and second arm define a gap, and the fork tip further includes a resilient member positioned in the gap.

Abstract: A bicycle assembly can include a bicycle frame that can have a main frame, a sub-frame and a shock absorber. The sub-frame can move in relation to the main frame and the shock can be used to regulate that relationship. A extension body can be used to establish a rear pivot point of the shock absorber. In some embodiments, the extension body can also be used to adjust the length of the combined shock absorber and extension body.

Abstract: A bicycle including a bicycle frame that has a main frame and a rear frame coupled to the main frame for pivotal movement about a pivot axis, and a derailleur mount that is coupled to the bicycle frame. The derailleur mount has a first mounting portion that is concentric with the pivot axis and defining a plane, a second mounting portion that is secured to the rear frame at a location spaced laterally from the plane, and a support portion. A derailleur is attached to the support portion.

Abstract: A bicycle including a frame, a bottom bracket coupled to the frame and adapted to support a crankset, and a battery pack supported by the frame. The battery pack has a powered end cap with a tapered protrusion and a battery connector on an end of the tapered protrusion. The bicycle also includes a receiver supported by the frame and including a tapered socket in which the tapered protrusion is positioned. The tapered socket includes a power connector detachably coupled to the battery connector.

Abstract: A method of designing and manufacturing a model of bicycles in such a manner that the size (e.g., diameter) of the head tube bearings and/or the stiffness of the forks varies between frame sizes. The method includes selecting first and lower headset bearing sizes for the first and second frame sizes, respectively, wherein the first lower headset bearing size is different than the second lower headset bearing size. The method further includes manufacturing first bicycles of the first frame size and second bicycles of the second frame size, and coupling first and second lower headset bearings to the first and second bicycles, respectively. The same model designations are then attached to each of the first and second bicycles. This same method can also be used with models having more than two frame sizes. The difference in size of the lower headset bearings and/or fork steerer tubes can be substantially proportional to the difference in length of the seat tube.

Abstract: A bicycle assembly can include a front or rear suspension system with a shock absorber. A front suspension system can be a suspension fork. A rear suspension system can include a rear shock absorber. The shock can have a shock body and a pressurized main air chamber within the shock body to act as an air spring. The shock can also have a valve configured to receive a pump for adding air to the main air chamber. A secondary air chamber and a control member can be used to reduce the pressure within the main air chamber by venting the secondary air chamber to the atmosphere.