Abstract: A welding system for heat welding a component to the contact surface workpiece is provided with a carriage and a component holding positioning unit and workpiece melting unit. The component holding unit and workpiece melting unit each include a respective hooked-shaped holding arm assembly and an associated support assembly used to secure and movably mount the holding arm assembly and an associated support assembly used to secure and movably mounted the holding arm assembly to the carriage. A heating or welding unit is mounted towards a distal end of the holding arm assembly, and which is operable to melt the contact surface when moved thereagainst. The component holding unit is provided with a component holder operable to fixedly grasp or release the selected component in its mounting to the workpiece.

Abstract: A component coupling apparatus for mounting a component to an internal contact surface of a hollow workpiece which includes a positioning unit and at least one component holding unit. The component positioning unit includes a processor having memory which pre-stores data representative of a workpiece target feature and an access opening therein. The component positioning unit includes a 3D laser scanner/digitizer which is movable to scan the exterior surface of the workpiece and identify the axial centers of the access opening and target feature, and calculate the distance and/or directional vector therebetween. The component holder unit includes component holder supported on a support arm. The component holder releasably secures the component to be joined to the workpiece, and is sized for insertion at through the access opening to move the component into alignment with the contact surface.