Abstract: A liquid adhesive dispensing system operable for more uniformly applying liquid adhesive foam onto moving substrates, notwithstanding changes in line speed, adhesive liquid flow rates, or foaming/atomizing air pressures. The illustrated liquid adhesive system includes a header having a plurality of air atomizing spray guns; the spray guns each having a respective variable speed positive displacement pump for directing a metered quantity of liquid adhesive from a liquid adhesive supply to the respective spray gun; and a control for controlling the operating speed of the positive displacement pumps in relation to the speed of the moving substrate and the foaming/atomizing air pressure to the spray guns in relation to the operating speed of the positive displacement pumps. The control further is operable for monitoring pressures across the positive displacement pumps for insuring the accurate direction of metered quantities of liquid to the spray guns.

Abstract: A spray injection analysis and nozzle configuration system is described having a user input unit that collects spray system input parameters and relays the collected parameters to a fluid performance matching unit and/or problem geometry unit for subsequent processing. The user inputs basic system parameters, including the desired spray fluid characteristics, to obtain suggested system configuration, including spray nozzle types and quantities. Accuracy of suggested spray nozzle type and configuration is increased via approximating the viscosity and/or surface tension parameters of the desired spray fluid with that of collected performance data. When a user already knows the desired spray nozzle type and associated system parameters, the user input unit routes this information to the problem geometry unit for creation of a problem geometry file, including calculation of the drop size distribution and spray velocity, and performance modeling via the fluid modeling unit.

Abstract: A spray injection analysis and nozzle configuration system is described having a user input unit that collects spray system input parameters and relays the collected parameters to a fluid performance matching unit and/or problem geometry unit for subsequent processing. The user inputs basic system parameters, including the desired spray fluid characteristics, to obtain suggested system configuration, including spray nozzle types and quantities. Accuracy of suggested spray nozzle type and configuration is increased via approximating the viscosity and/or surface tension parameters of the desired spray fluid with that of collected performance data. When a user already knows the desired spray nozzle type and associated system parameters, the user input unit routes this information to the problem geometry unit for creation of a problem geometry file, including calculation of the drop size distribution and spray velocity, and performance modeling via the fluid modeling unit.

Abstract: A self cleaning header assembly for use within a spray application system includes a plurality of spray guns for spraying a mix of air and liquid, e.g., an adhesive, and comprises a cleaning mechanism including one or more wash nozzles and a shroud. During a cleaning cycle, the shroud is closed and the spray guns rotate to approach the wash nozzles. The wash nozzles apply pressurized liquid, e.g., water, to the spray gun nozzles to remove excess adhesive that may affect the spray pattern and flow. After the washing cycle is complete, the spray guns are rotated to again face the target of interest and the shroud is reopened.

Abstract: A shower header type spray device is provided. The spray device includes an elongated spray header having a plurality of laterally spaced liquid spray nozzles each of which is mounted in a corresponding pocket in the spray header. An elongated cleaning brush assembly includes a rotatable brush housed in the spray header for cleaning inlet apertures of the spray nozzles. At least one spray nozzle has a dome portion with a discharge orifice and a substantially flat mounting flange portion extending around the periphery of the dome portion. The mounting flange portion of the at least one spray nozzle has a notch adapted to receive a removal tool for enabling prying and dislodgment of the at least one spray nozzle from its respective pocket in the spray header.

Abstract: A spray nozzle assembly for directing thin, straight line, high pressure liquid spray onto moving steel slabs for penetrating and removing scale buildup in steel processing operations. The spray nozzle assembly includes a high impact attachment tube for accelerating liquid flow, a tungsten carbide spray tip at a discharge end of the high impact attachment tube for directing a flat spray pattern, an inlet defined by a strainer at an upstream end of the high impact attachment tube, and a staged vane section intermediate the inlet and spray tip for reducing liquid turbulence in the flow passageway. The vane section comprises a pair of axially spaced vanes each having a plurality of radial vane elements that define a plurality of laminar flow passageways, with the laminar flow passageways of one vane being circumferentially offset to the laminar flow passageways of the other vane.

Abstract: A full cone liquid spray nozzle is provided. The spray nozzle includes a nozzle body having a discharge orifice at a downstream end and an inlet at an upstream end for connection to a liquid supply. A liquid flow passageway extends through the nozzle body communicating between the inlet and the discharge orifice. A vane is disposed in the liquid flow passageway upstream of the discharge orifice. The vane has a plurality of V-shaped passageways therein. Each V-shaped passageway extends inward at an angle with respect to a longitudinal axis of the vane between an upstream face and downstream face of the vane. A whirl and mixing chamber defined by the liquid flow passageway is arranged between the vane and the discharge orifice.

Abstract: A spray nozzle assembly is provided. The spray nozzle assembly includes a nozzle body having a liquid passage that terminates in a nozzle body orifice. The spray nozzle assembly includes an impingement element having an impingement surface spaced from the nozzle body orifice. One or more air outlet orifices are disposed upstream of the impingement surface and oriented to discharge a substantially tubular curtain of air around the nozzle body orifice. An air cap defines a chamber extending around and downstream of the impingement surface. The air cap has a plurality of discharge orifices. At least one of the discharge orifices in the air cap has an associated nipple that is integrally connected to the air cap and extends the discharge orifice outwardly away from an outer face of the air cap.

Abstract: An apparatus and method for processing elongated sheet material through a plurality of processing stations including a cooling station for lowering the temperature of the sheet material. The cooling station includes a plurality of individually controllable cooling zones each for controlling a portion of the transverse width of the sheet material during passage through the cooling zone. The cooling zones each include a plurality of cooling fluid directing spray nozzles and a sensor for sensing the temperature of the portion of the sheet material onto which cooling fluid has been directed by the respective cooling zone. A controller responsive to the temperature sensed at each cooling zone is operable for independently controlling the flow of cooling fluid to the fluid spray nozzles of each cooling zone based upon a preset temperature setting of the controller.

Abstract: A tank cleaning verification process works in conjunction with a specialized spray head to evaluate cleaning efficacy and to ensure proper cleaning. The system includes an encoder, and one or more pressure sensors to verify proper operation as the tank cleaning system automatically accounts for one or more characteristics of the vessel being cleaned and modifies the cleaning operation accordingly.

Abstract: A spray device is provided that includes a body portion having a fluid passageway therein. A spray nozzle is affixed to the body portion. The spray nozzle includes a discharge orifice for directing fluid from the fluid passageway in the body portion in a predetermined spray pattern. A valve needle is supported in the body portion and spray nozzle for movement between an open position for permitting fluid discharge through the discharge orifice and a closed position for preventing fluid discharge through the discharge orifice. A control piston assembly is provided for controlling movement of the valve needle. The control piston assembly is movably supported in the body portion and is non-mechanically coupled to the valve needle by magnetic attraction.

Abstract: A spray nozzle assembly comprising a nozzle body and a separate nozzle body insert adapted for removable snap action engagement with the body. The nozzle body insert defines a liquid flow passage that includes an inlet section for communicating with a liquid inlet, a metering orifice for accelerating the liquid flow stream, and a downstream expansion section. The body insert further includes a venturi passage communicating with the expansion section for drawing ambient air into the liquid flow stream for stabilizing the liquid prior to discharge from the nozzle. In the illustrated embodiment, the expansion chamber communicates with a transverse passage of the nozzle body, which in turn communicates with a laterally oriented discharge orifice.

Abstract: The present invention provides a fluid discharge apparatus for producing a curtain of air. The apparatus comprises a body member having an air inlet chamber and an air outlet chamber. The air outlet chamber is in fluid communication with the air inlet chamber. The body member defines a discharge orifice through which fluid is discharged from the body member with the discharge orifice being in fluid communication with the air outlet chamber. The air outlet chamber has a pair of opposing sidewalls with each of the sidewalls having an angled sidewall portion. The angled sidewall portions are arranged to converge towards each other as the angled sidewall portions extend in a downstream direction towards the discharge orifice so as to define a generally V-shaped lead-in section that guides and directs fluid towards the discharge orifice.

Abstract: An electrostatic spraying assembly is provided. The spraying assembly includes a housing having a fluid inlet passage that is connectable to a fluid source and communicates with a plurality of discharge passageways each of which extends through the housing to a downstream end at a discharge end of the housing. The housing has a one piece construction and is made of an electrically insulative material. The spraying assembly also includes an electrode assembly. The electrode assembly includes a plurality of elongate electrode elements each of which is disposed in a respective one of the discharge passageways in the housing and an electrode header. The electrode header is electrically connectable to a voltage source and each of the electrode elements is electrically connectable to the electrode header.

Abstract: An apparatus and method for processing iron sinter is provided. A cooling system is arranged downstream of a furnace for cooling the iron sinter. The cooling system includes a convective cooling system for forcing air into the iron sinter and an evaporative cooling system for directing fluid into the hot sinter.

Abstract: Methods and systems for efficiently driving, diagnosing and configuring an electric spray gun system use a pulse width modulated driving signal to achieve fast gun opening and closing times while minimizing the power consumption of the gun. Additionally, an example method and system for detecting the opening and closing of an electric spray gun is provided. Finally a method for determining parameters such as an electric spray gun's on current, off current and holding current is provided. Through use of the methods and systems provided herein, a technician can easily and effectively configure an electric spray gun for efficient use in a spraying system.

Abstract: A tank cleaning system provides more efficient and more effective tank cleaning than known systems. The tank cleaning system further allows for a cleaning process to be monitored and provides a cleaning validation. In this regard, the tank cleaning system provides control and monitoring of the spray head mechanism while maintaining the mechanical simplicity and robust nature associated with known systems. The tank cleaning system automatically accounts for one or more characteristics of the vessel being cleaned and modifies the cleaning operation accordingly.

Abstract: A spraying system is provided including a spray gun and a spray nozzle. The spray gun has a discharge end. A locating pin is arranged on the discharge end of the spray gun. The spray nozzle is selectively mountable on the discharge end of the spray gun. The spray nozzle has a discharge orifice configured to produce a asymmetrically distributed fluid discharge pattern wherein the location of maximum fluid discharge is offset from the center of the fluid discharge pattern. The spray nozzle has an alignment notch extending along an outer surface of the spray nozzle. The locating pin is arranged on the spray gun and the alignment notch is arranged on the spray nozzle such that when the spray nozzle is mounted on the discharge end of the spray gun in a predetermined orientation the locating pin extends into the alignment slot.

Abstract: A spray tip for discharging a controlled liquid spray distribution is provided. The spray tip includes a spray tip body having an inlet end for connection to a pressurized liquid supply. The spray tip body includes a first fluid chamber having a first longitudinal axis and a second fluid chamber in fluid communication with the first fluid chamber and having a second longitudinal axis that extends transversely relative to the first longitudinal axis. A pair of discharge orifices are formed in the spray tip body. Each discharge orifice has a downstream side with a deflector surface for directing liquid discharging from the chamber. Each discharge orifice intersects the second fluid chamber adjacent a respective end thereof so as to define a pocket extending downstream of the deflector surface.

Abstract: A spray nozzle assembly comprising a nozzle body and a separate nozzle body insert adapted for removable snap action engagement with the body. The nozzle body insert defines a liquid flow passage that includes an inlet section for communicating with a liquid inlet, a metering orifice for accelerating the liquid flow stream, and a downstream expansion section. The body insert further includes a venturi passage communicating with the expansion section for drawing ambient air into the liquid flow stream for stabilizing the liquid prior to discharge from the nozzle. In the illustrated embodiment, the expansion chamber communicates with a transverse passage of the nozzle body, which in turn communicates with a laterally oriented discharge orifice.