Abstract: A tool for setting blind fasteners is disclosed. A stem of a fastener is engaged by a pulling head and its sleeve is also engaged by the pulling head. In an initial stage, a pump piston compresses fluid in a hydraulic pump, affecting movement of a drawbar and piston in relation to a stationary adaptor connected to the tool, pulling the stem in relation to the sleeve at a fast rate per pump. As the pulling force increases, pressure in the pump triggers a logic system to shift the tool into a high pressure mode, decreasing the effort to complete fastener installation. The logic system resets after each squeeze of the lever, minimizing the number of pumps necessary to complete the installation while keeping effort at a comfortable level. An adjustable pressure relief valve allows the fluid to return to the reservoir chamber, returning the tool to its initial condition.

Abstract: A repair/replacement nut plate assembly, which is fully preassembled, is provided which can be inserted into an oversized or reworked/reconditioned aperture of a workpiece after an original nut plate has been removed from the original aperture of the workpiece. The repair/replacement nut plate assembly includes a nut, a holding bracket, a stem, a nut retainer, and a sleeve member. The sleeve member is configured to be secured to a nut plate assembly, of the same type originally used to provide the original nut plate in the original aperture of the workpiece to compensate for material lost from the workpiece during the removal of the original nut plate. The sleeve member allows for the original nut plate assembly to be utilized, with only the securement of the sleeve member to the holding bracket prior to setting.

Abstract: A rivetless nut plate assembly, which is fully preassembled, which can be installed into an aperture of a hard metal material workpiece having a hardness of at least 25 Rc, such as Titanium and Steel Alloys. The rivetless nut plate assembly includes a nut, a holding bracket, a retainer, and a sleeve member. Additionally, a stem is used to install the rivetless nut plate assembly. The sleeve member is configured such that the nut plate assembly can be installed in a hard metal material workpiece. The sleeve member may be formed of a high strength, but ductile material, such as Titanium Columbium, Monel, soft Nickel alloys or soft Titanium alloys.

Abstract: A rivetless nut plate has a nut, a holding bracket, a member and a nut retainer. The nut is provided with an aperture therethrough and is secured within a bracket portion of the holding bracket by the retainer but also is permitted limited movement within the bracket portion. The holding bracket further includes a tubular portion having inner and outer walls. The inner wall is tapered such that the member is positioned against the inner wall. Upon an axial force being applied to the member through the aperture of the nut, the member is pushed through the tubular portion from the first end to the second end in order to expand the inner wall and force the outer wall into engagement with the wall of the workpiece. A tool is provided to push the member through the tubular member and can be incorporated into either a manual or automatic process.

Abstract: A load control mechanism for use with a pull type tool (also called a riveter), wherein the mechanism includes a telescopic housing and a compressible element, such as a polyurethane compression spring, which works to limit the ultimate load which is applied by the pull type tool during operation, such as during removal of a rivetless nut plate from a hole in parent material. Also provided is a method of removing a rivetless nut plate by using a pulling head which includes a shock absorber and load limiting device, a resetion cup and a mandrel. The load control mechanism provides that a riveter can be used to safely remove a rivetless nut plate without causing damage or undue wear on components of the tool. This load control mechanism also absorbs operating shocks, protecting expensive work parts (ex: aircraft structure) and the operator during operation, resulting in a safe and ergonomic operation.

Abstract: A universal offset pulling head assembly for exerting an axial pulling force on a fastener allows the same pulling head assembly to be utilized for a variety of different fastener sizes and types by exchanging a front plate assembly, where the front plate assembly may comprise variable nose pieces according to the type of fastener to be installed. Because the front plate assembly is subject to the most severe wear, other components of the pulling head assembly may continue to be utilized and the front plate assembly discarded. The disclosed pulling head assembly utilizes a stationary guiding member which prevents damage which might otherwise occur because of severe bending moments.

Abstract: A rivetless nut plate assembly, which is fully preassembled, which can be installed into an aperture of a composite material workpiece, such as a carbon fiber structure, without risking delamination of the workpiece. The rivetless nut plate assembly includes a nut, a holding bracket, a retainer, and a sleeve member. Additionally, a stem is used to install the rivetless nut plate assembly. The sleeve member is configured such that the nut plate assembly can be installed in a composite material workpiece without risking delamination. The sleeve member may be formed of 45Cb-55Ti Titanium Columbium, as Titanium Columbium is a high strength and ductile material that resists corrosion in the presence of, for example, a carbon fiber composite structure. Monel, Titanium alloys, and other soft Nickel alloys are also good material selections for the sleeve, for similar reasons.

Abstract: The fluid coupling assembly for retaining a sealed joint includes the first member adapted to be connected to a first fluid conduit with a per sealing surface and a series of axially aligned serrations along with helical threads. A second member of a complementary configuration is adapted to be connected to a second fluid conduit with complementary threads and an axially extending cylindrical collar with spaced axial notches forming cantilevered beams. Each of the cantilevered beams can have teeth capable of engaging a series of serrations to provide an appropriate resistant force for both sealing engagement and disengagement. The teeth and serrations can remain in contact to provide a visual determination of a pretorqued force between the first member and the second member.

Abstract: A pulling head having jaws that have a conical angle of at least forty-five degrees, and preferably sixty degrees, relative to a longitudinal axis about which the jaws are arranged. Another pulling head includes an elastic collet that has a plurality of fingers. Each of the fingers includes an internal jaw area, and a back end of the elastic collet preferably contacts a bushing. Preferably, the bushing provides high and reliable push force and also acts as a shock absorber during operation. The fingers of the elastic collet are configured to open and close during tool operation, and are configured to grip a break stem of a fastener such that there is no side loading. The elastic collet is also configured such that the fingers stay accurately centered and positioned, eliminating any possibility of jaw damage caused by the jaws tumbling, being off-center, or being otherwise positioned incorrectly.

Abstract: A pulling head that can be used with a wide range of fasteners and power tools having different stroke lengths and/or power ratings. The pulling head has a set of internal jaws which has serrations that are configured to grip a wide range of fastener types and sizes. The effective stroke of the pulling head is determined by the power tool to which it is engaged, rather than by the structure and design of the pulling head. The pulling head preferably has two jaws and a jaw follower with a leading surface which provides two beveled surfaces. As a result, the trailing surface of the jaws need not be conical, thereby providing that the jaws need not be machined after they are cast, thereby providing a very low cost manufacturing solution.

Abstract: Apparatus comprising and methods relating to a quick disconnect pin having a locking member, a first body segment and a second body segment wherein the first and second body segments are rotatably coupled to each other, and relative rotation between the body segments about an axis causes translation of the locking member relative to the axis of rotation.

Abstract: A pulling head includes a sleeve which threadably engages a sleeve adapter. A collet is threadably engaged with a drawbar adapter, and the collet and drawbar adapter are disposed and slidable in the sleeve. A set of jaws is disposed in the collet, and a jaw follower is disposed in the collet and contacts the jaws. A spring retainer is disposed in the collet, and engages two springs. Specifically, a first spring is disposed between the drawbar adapter and the spring retainer, and a second spring is disposed between the spring retainer and the jaw follower. The first spring has a higher rating than does the second spring. While the first spring is configured to accommodate inertia loading, the second spring is configured to urge the jaws closed yet be relatively easily overcome by the insertion of mandrels of different diameters.

Abstract: A method of securing a nut plate to a workpiece includes the step of providing a nut plate include a nut, a holding bracket having tubular and bracket portions, and a stem. The tubular portion has an aperture therethrough which is inwardly tapered from a first end to a second end thereof. The stem is positioned within the aperture of the tubular portion. The tubular portion is positioned within an aperture defining a wall of a workpiece, such that the bracket portion rests on top of the workpiece. The nut is retained within the bracket portion. A force is applied to the stem such that the head expands the tubular portion radially outwardly from the first end to the second end such that the tubular portion becomes secured to the wall. The holding bracket may be formed of two separate elements, a sleeve having a tubular portion and a bracket.

Abstract: Helical groove fasteners and methods for producing the same are provided for use in systems requiring fluid passage through the fastener. In one embodiment, the fastener includes a shank, a head, a threaded portion, and at least one groove extending through at least a portion of the threaded portion. The fastener can include a single groove or multiple grooves. In certain preferred embodiments, the helix rotation angle of the groove is selected so that the shank has a continuous diameter to facilitate the thread forming process. In preferred embodiments, the fastener is cold forged and the threads are formed using a thread rolling die.

Abstract: Helical groove fasteners and methods for producing the same are provided for use in systems requiring fluid passage through the fastener. In one embodiment, the fastener includes a shank, a head, a threaded portion, and at least one groove extending through at least a portion of the threaded portion. The fastener can include a single groove or multiple grooves. In certain preferred embodiments, the helix rotation angle of the groove is selected so that the shank has a continuous diameter to facilitate the thread forming process. In preferred embodiments, the fastener is cold forged and the threads are formed using a thread rolling die.

Abstract: A simplified method for producing internally threaded blind fasteners includes cold forming of the thin deformable walls of the fastener into bowed out sections by reverse extrusion to form deep grooves, and subsequent further cold forming to increase the diameter of this thin walled portion of the fastener to form it into bowed out sections. Three or more or even five or more sections may be formed, to increase the “pull-out” resistance by increasing the “footprint” of the deformed sections of the blind fastener.

Abstract: A quick release drive assembly intercouples a reversible hand held motor and a drive screw for mounting blind fasteners in place. A replaceable adaption assembly includes the drive screw, the nosepiece of the unit and a drive adaptor for supplying torque from the motor to the drive screw. An outer housing is coupled to the nosepiece by three ball bearings which extend into a peripheral groove in the nosepiece, and which are held in place by a locking zone of reduced inner diameter in a quick release sleeve. The quick release sleeve has an adjacent release zone of increased inner diameter, into which the ball bearings may shift. A locking spring biases the quick release sleeve to its locked position. An eject spring is operative when the quick release sleeve is shifted to its released position, to eject the adaption assembly.

Abstract: Helical groove fasteners and methods for producing the same are provided for use in systems requiring fluid passage through the fastener. In one embodiment, the fastener includes a shank, a head, a threaded portion, and at least one groove extending through at least a portion of the threaded portion. The fastener can include a single groove or multiple grooves. In certain preferred embodiments, the helix rotation angle of the groove is selected so that the shank has a continuous diameter to facilitate the thread forming process. In preferred embodiments, the fastener is cold forged and the threads are formed using a thread rolling die.

Abstract: A quick release drive assembly intercouples a reversible hand held motor and a drive screw for mounting blind fasteners in place. A replaceable adaption assembly includes the drive screw, the nosepiece of the unit and a drive adaptor for supplying torque from the motor to the drive screw. An outer housing is coupled to the nosepiece by three ball bearings which extend into a peripheral groove in the nosepiece, and which are held in place by a locking zone of reduced inner diameter in a quick release sleeve. The quick release sleeve has an adjacent release zone of increased inner diameter, into which the ball bearings may shift. A locking spring biases the quick release sleeve to its locked position. An eject spring is operative when the quick release sleeve is shifted to its released position, to eject the adaption assembly.

Abstract: A simplified method for producing internally threaded blind fasteners includes cold forming of the thin deformable walls of the fastener into bowed out sections by reverse extrusion to form deep grooves, and subsequent further cold forming to increase the diameter of this thin walled portion of the fastener to form it into bowed out sections. Three or more or even five or more sections may be formed, to increase the “pull-out” resistance by increasing the “footprint” of the deformed sections of the blind fastener.